Motors are not moving
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Hi,
I have a Duet 2 and a Duex5 in a 3 axis machine and its been working perfectly fine for the past year until yesterday. I can not seem to move the machine in any direction. It seems unlikely that all three motors have stopped working at the same time. I read some of the other forums with similar issues and did some basic trouble shooting based on some of the responses. I entered some commands that can be seen below M906, M122, M913, and M584. I also moved the gantry to satisfy the homing routine and tried to send a command to force move it G91 G1 S2 X10 F1000. There was still no movement.
How can I tell if the drives on the board are bad?
I also attached my config file at the bottom
In the diagnostics there was one line that stood out to me "Movement lock held by null". Could this be the problem?
9:32:36 AM M584 Driver assignments: X0 Y1 Z2 E3:4:5:6:7:8:9, 3 axes visible 9:32:24 AM M913 Motor current % of normal - X:100, Y:100, Z:100, E: 100 : 100: 100: 100 : 100: 100: 100 9:32:01 AM M122 === Diagnostics === RepRapFirmware for Duet 2 WiFi/Ethernet version 2.05.1 running on Duet WiFi 1.02 or later + DueX5 Board ID: 08DLM-996AL-K65SW-6JKD8-3S06L-9U7QZ Used output buffers: 3 of 24 (8 max) === RTOS === Static ram: 25712 Dynamic ram: 93580 of which 484 recycled Exception stack ram used: 544 Never used ram: 10752 Tasks: NETWORK(ready,628) HEAT(blocked,1232) DUEX(suspended,160) MAIN(running,3736) IDLE(ready,160) Owned mutexes: === Platform === Last reset 00:25:49 ago, cause: power up Last software reset at 2024-10-22 14:04, reason: User, spinning module GCodes, available RAM 10800 bytes (slot 1) Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d Error status: 0 Free file entries: 10 SD card 0 detected, interface speed: 20.0MBytes/sec SD card longest block write time: 0.0ms, max retries 0 MCU temperature: min 27.0, current 40.7, max 40.9 Supply voltage: min 24.1, current 24.2, max 24.6, under voltage events: 0, over voltage events: 0, power good: yes Driver 0: ok, SG min/max 0/0 Driver 1: ok, SG min/max 0/0 Driver 2: ok, SG min/max 0/0 Driver 3: ok, SG min/max not available Driver 4: ok, SG min/max not available Driver 5: ok, SG min/max not available Driver 6: ok, SG min/max not available Driver 7: ok, SG min/max not available Driver 8: ok, SG min/max not available Driver 9: ok, SG min/max not available Date/time: 2024-10-23 09:32:00 Cache data hit count 4294967295 Slowest loop: 18.27ms; fastest: 0.07ms I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0 === Move === Hiccups: 0, FreeDm: 160, MinFreeDm: 156, MaxWait: 87765ms Bed compensation in use: none, comp offset 0.000 === DDARing === Scheduled moves: 11, completed moves: 11, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 === Heat === Bed heaters = -1 -1 -1 -1, chamberHeaters = -1 -1 === GCodes === Segments left: 0 Stack records: 2 allocated, 0 in use Movement lock held by null http is idle in state(s) 0 telnet is idle in state(s) 0 file is idle in state(s) 0 serial is idle in state(s) 0 aux is idle in state(s) 0 daemon is idle in state(s) 0 queue is idle in state(s) 0 autopause is idle in state(s) 0 Code queue is empty. === Network === Slowest loop: 69.22ms; fastest: 0.00ms Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0) HTTP sessions: 1 of 8 - WiFi - Network state is running WiFi module is providing access point Failed messages: pending 0, notready 0, noresp 0 WiFi firmware version 1.23 WiFi MAC address e2:98:06:a4:3a:77 WiFi Vcc 3.38, reset reason Turned on by main processor WiFi flash size 4194304, free heap 24840 WiFi IP address 11.22.33.44 Connected clients 1 Socket states: 0 0 0 0 0 0 0 0 9:31:53 AM M906 Motor current (mA) - X:1600, Y:1600, Z:1600, E:0:0:0:0:0:0:0, idle factor 30%CONFIG:
;Configuration file for Duet WiFi (firmware version 2.05.1) ;Sigma Z1024 ;Version 1.06 12/27/2022 ;__________________________________________________________________________________________ ;__________DISABLE ALL FANS__________ M106 P0 I-1 M106 P1 I-1 M106 P2 I-1 M106 P3 I-1 M106 P4 I-1 M106 P5 I-1 M106 P6 I-1 M106 P7 I-1 ;__________TURN OFF ALL FAN OUTPUTS__________ M42 P20 S0 M42 P21 S0 M42 P22 S0 M42 P23 S0 M42 P24 S0 M42 P25 S0 M42 P26 S0 M42 P27 S0 ;__________DISABLE ALL HEATERS__________ M307 H0 A-1 C-1 D-1 M307 H1 A-1 C-1 D-1 M307 H2 A-1 C-1 D-1 M307 H3 A-1 C-1 D-1 M307 H4 A-1 C-1 D-1 M307 H5 A-1 C-1 D-1 M307 H6 A-1 C-1 D-1 M307 H7 A-1 C-1 D-1 ;__________TURN OFF ALL HEATER OUTPUTS__________ M42 P0 S0 M42 P1 S0 M42 P2 S0 M42 P3 S0 M42 P4 S0 M42 P5 S0 M42 P6 S0 M42 P7 S0 M42 P1 S1 ;TURN WHITE LIGHT ON ;__________General preferences__________ G90 ; Send absolute coordinates... M83 ; ...but relative extruder moves M555 P1 ; SET FIRMWARE COMPATABILITY TO REPRAP M669 K1 X-1: -1:0:0 Y1:-1 :0:0 Z0:0:1:0 U0:0:0:1 ;Select CoreXY mode ;__________DEVICE NAME__________ M550 P"SONOTEK Z1024" ; SET DEVICE NAME ;__________Network__________ M552 S0 ;WIFI ON G4 S1 ;WAIT 1 SECOND M552 S2 ;ENABLE NETWORK AS HOST ;M552 S1 ;ENABLE NETWORK AS CLIENT G4 S1 ;WAIT 1 SECOND ; __________Drives__________ M569 P0 S1 ;Drive 0 goes forwards M569 P1 S1 ;Drive 1 goes forwards M569 P2 S0 ;Drive 2 goes backwards M92 X80 Y80 Z414.4 ;SET STEPS PER MM 16X MICOR STEPS M350 X16 Y16 Z16 I1 ;SETP MICRO STEPPING M566 X1000 Y1000 Z2000 ;(jerk) Set maximum instantaneous speed changes (mm/min) M203 X18000 Y18000 Z6000 ;Set maximum speeds (mm/min) M201 X1500 Y1500 Z1500 ;Set max accelerations (mm/s^2) M906 X1600 Y1600 Z1600 I30 ;Set motor currents (mA) and motor idle factor in per cent M84 S5 ;Set idle timeout ; __________Axis Limits__________ M208 X0 Y0 Z40 S1 ;Set axis minima M208 X330 Y300 Z105 S0 ;Set axis maxima ; __________Endstops__________ M574 X2 Y2 Z2 S1 ;Set active high endstops ; __________Tools__________ M563 P0 S"TOOL 0" D0 ;DEFINE TOOL 0 G10 P0 X0 Y0 Z0 ;SET TOOL 0 AXIS OFFSET ;__________BED__________ M140 H-1 ;DISABLE BED HEAT ;__________ESTOP I/O__________ M581 E0 T0 S1 C0 ;WHEN DRIVE 0 HOME SENSOR IF LOW EXECUTE E-STOP ;__________DOOR I/O__________ M581 E1 T1 S1 C0 ;WHEN DRIVE 6 HOME SENSOR IS LOW EXECUTE PAUSE M582 T1 ;CHECK PAUSE TRIGGER ;__________EXHAUST CHECK__________ M581 E2 T2 S1 C0 ;CHECK EXHAUST SWITCH AT ALL TIME IF OPEN RUNTRIGGER2.G M582 T2 ;CHECK EXHAUST TRIGGER ;__________ENABLE COLD EXTRUDE__________ M302 P1 ;ALLOW COLD EXTRUDE ;__________ALARMS__________ M581 E3 T3 S1 C1 ;GENERATOR ALARM 1 ;M581 E4 T4 S1 C1 ;GENERATOR ALARM 2 -
@msugar That sounds more like the 7.5A fuse has blown that supplies power to the stepper motor drivers and heaters. You should be able to pull it out and check it visually.
The "Movement lock held by null" message is normal, it just means movement is not locked.
Ian
Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth
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@droftarts I checked all 4 fuses with a multimeter and was able to get continuity across them.
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@msugar While it is possible that something on the board has failed, I would think you wouldn't be able to connect via DWC, or there would be more indication in the M122 report. So I think there is something else that is causing the problem, and my best guess would be a wiring or switch failure.
You have 4 triggers set up in your config.g, for E-stop, door, exhaust and alarm. It's possible one of these is triggered (failed microswitch, faulty wiring, etc) and stopping the motors moving. Try disconnecting them one at a time, or commenting them out of config.g.
Ian
Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth
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@droftarts I tried disconnecting them one at a time and I also tried commenting them out of the config.g and still nothing worked.
I pressed the reset button on the board and it was working. When I power cycled the board, it stopped working. I pressed the reset button again and that didn't work.
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Can you send M98 P"config.g" and report any errors?
Has anything changed recently?
Do you get any errors when you attempt to home the printer after startup?
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@Phaedrux When I send that command I immediately lose connection. The only way for me to regain connection is if I turn the machine off and on.
Nothing has changed recently and I don't get any errors when I attempt to home the printer. I have to physically move the gantry to satisfy the homing sensors.
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Can you move the motors to different drivers, change the config, and test again?
Your firmware is pretty ancient at this point. There may be more useful error messages in newer firmware. If there were errors witht he drivers I would expect them to say something.
