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Mounting a radial fan on the Smart Effector

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Smart effector for delta printers
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  • undefined
    number40fan
    last edited by 11 Mar 2017, 02:42 3 Nov 2017, 02:42

    Two fans tucked under the effector. I had to relocate the plug for the hotend fan as well as the jumper for the LEDs to the top side.

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    • undefined
      hamel
      last edited by 8 Nov 2017, 22:38

      https://cad.onshape.com/documents/e3ad7802741e48f7b333d901/w/d3234fc2aae1fdcd65eb5f59/e/b077e46d6fa1feab4594d930

      I edited it to remove the front brace that blocked the LED light, and extended and moved the duct to fit a volcano heater block. I printed in clear to soften and spread the LED light. Test print worked great, printing a final now.

      Do you mind if I post this to thingiverse to share the file? Of course I will credit you for the initial design.

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      • undefined
        Hergonoway
        last edited by 4 Dec 2017, 20:39

        Really like the mount idea where it's attached to the side of the effector instead of strictly below.

        Currently reworking an old first design for 40mm radial, I'll go with a 2 part pieces mount. Due to the size, I add issues with the duck part, finally I've designed it like a cap to put over the blower exit , I think it'll be easier to reprint only the cap in order to match needs.

        I'll post it here once printed 🙂

        Delta goes BrrrRRRRrrrrrRRRRrrr

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        • undefined
          andino
          last edited by 7 Dec 2017, 06:03

          Just a couple of observations on the design for the underside fan mounts.

          1. The cooling fan can not be changed to the back. The jumper and the connector for the cooling fan are there. As well as the heater connector. So the cooling fan and cover won't allow for it to go there.

          2. When looking at the left side of the board, the Termistor connector is in the way and won't allow for connection. That thing has a pretty good drop on it. That's like a good 20mm from the top of the PCB to the bottom of the clip there.

          I really believe that about the only place that you'll be able to put that type of fan is in the right side of the board. And even then you'll have to turn the cooling fan a smidge.

          I may be looking at it all wrong too. But that is what I found when I printed them out and tried them.

          Great work so far there guys.

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          • undefined
            brandonh
            last edited by 28 Dec 2017, 06:43

            Here's my design, this time with a 40x20mm blower fan:
            https://www.thingiverse.com/thing:2732877

            I'm happy that the design extends minimally beyond the effector triangle, but in terms of cooling efficiency, other fans/designs may be better. I've got some 40mm fans on order to try out too.

            Comments welcome! Lots of nice designs on this thread.

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            • undefined
              Jimborr
              last edited by 28 Dec 2017, 13:29

              I've also create a mount/nozzle for a 5015 blower fan. Not the prettiest there is, function before form?!
              You might loose some printarea depending on your setup though.

              https://i.imgur.com/YGceDSz.jpg?1

              I haven't done any briding tests with it yet but it looks promising.

              http://a360.co/2lfN2Qn mount
              http://a360.co/2ChBnrn nozzle

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              • undefined
                PlasticMetal
                last edited by 1 Apr 2018, 01:47 4 Jan 2018, 01:37

                I've been using this design with a 30mm fan for a couple months now, also based on the tusk idea. Sorry, no pix handy.

                It mounts on the bottom side of the SE, under 2 magballs, so no extra hardware is needed. I need to trim it down some, possibly splitting it into 2 parts as others have done.

                http://a360.co/2CD81as

                I printed it in PETG, which gives it enough flex for the fan to snap in place. I printed it with the left side on the bed (as viewed when looking at the fan); I don't recall for sure, but it was likely with 0.20 to 0.30 layers (0.6 nozzle).

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                • undefined
                  RGN01
                  last edited by 1 Jul 2018, 16:35 7 Jan 2018, 16:19

                  I've just finished my new mount for the Smart Effector. It is designed for a 40 x 15mm radial fan.

                  https://www.thingiverse.com/thing:2749324

                  Richard

                  (Edited to add photo)

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                  • undefined
                    dc42 administrators
                    last edited by 7 Jan 2018, 17:07

                    Nice!

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                    • undefined
                      Gone2Far
                      last edited by 1 Aug 2018, 02:12 8 Jan 2018, 02:12

                      If I might, I'd like to ask a related question. What is the minimum distance recommended for ducts or other protrusions above the nozzle tip? Don't want to crash into the bed or print.

                      Thanks in advance!

                      Original Prusa i3 MK2S
                      Large Kossel Homebrew

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                      • undefined
                        dc42 administrators
                        last edited by 8 Jan 2018, 07:32

                        1mm is normally sufficient, unless you need more to provide clearance from bed clips.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • undefined
                          Gone2Far
                          last edited by 8 Jan 2018, 07:41

                          Thanks again.

                          Original Prusa i3 MK2S
                          Large Kossel Homebrew

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                          • undefined
                            RGN01
                            last edited by 10 Feb 2018, 20:10

                            I've just added 2 further ducts - one for 5mm tusks and one for 6mm tusks. As they are attached with magnets it is easy to switch between the 4, 5 and 6mm versions to suit the job at hand.

                            Richard

                            @RGN01:

                            I've just finished my new mount for the Smart Effector. It is designed for a 40 x 15mm radial fan.

                            https://i.imgur.com/6KUpSin.jpg

                            https://www.thingiverse.com/thing:2749324

                            Richard

                            (Edited to add photo)

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                            • DjDemonDundefined
                              DjDemonD
                              last edited by 2 Oct 2018, 20:53 10 Feb 2018, 20:51

                              This was my solution

                              Sunon 30mm blowers 5v but will pwm down from 12v if you limit them in your slicer to 30-40% (you can blast them at 12v for short periods such as bridging). I have found they work quite nicely with diffuse airflow but you print and bond ducts to them if you wish.

                              No loss of print volume as they sit under the effector. Brackets I can put on thingiverse, just bond fans on with superglue/ca glue.

                              I have them in my shop.

                              Simon. Precision Piezo Z-Probe Technology
                              www.precisionpiezo.co.uk
                              PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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