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    Endstops not stopping external drivers on the expansion header

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    • dc42undefined
      dc42 administrators
      last edited by

      Bear in mind that when you map axis drivers using M584, that does not map endstops. You must still use the XYZ endstop inputs on the Duet.

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • mhallettundefined
        mhallett
        last edited by

        It was, I know it is a board issue. I swapped to my wifi board that I was saving for a different printer and it works fine. The only thing I changed was the board, I even swapped the sdcard so it was running identical settings and firmware. I don't want a free repair I will gladly pay to have it done, but just don't know of anyone qualified to send it to.

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        • dc42undefined
          dc42 administrators
          last edited by

          I don't see how it can be a hardware problem. Please can you try the latest release (1.20.1RC2) and if that has the same problem, share your config.g and homing files.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

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          • mhallettundefined
            mhallett
            last edited by

            Sure give me a day or two to switch the boards around. in advance these are my config.g and home files.
            ; Configuration file for Duet Ethernet (firmware version 1.20 or newer)
            ; executed by the firmware on start-up
            ;
            ; generated by RepRapFirmware Configuration Tool on Mon Dec 25 2017 21:58:57 GMT-0500 (Eastern Standard Time)

            ; General preferences
            M111 S0 ; Debugging off
            G21 ; Work in millimetres
            G90 ; Send absolute coordinates…
            M83 ; ...but relative extruder moves
            M555 P2 ; Set firmware compatibility to look like Marlin
            M911 S22 R23 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000"

            M667 S1 ; Select CoreXY mode
            M208 X0 Y0 Z0 S1 ; Set axis minima
            M208 X673 Y673 Z694.29 S0 ; Set axis maxima

            ; Endstops
            M574 X1 Y2 Z2 S1 ; Set active high endstops
            M558 P1 X0 Y0 Z0 H5 F120 T6000 ; Set Z probe type to unmodulated and the dive height + speeds
            G31 P500 X30 Y-5 Z1.74 ; Set Z probe trigger value, offset and trigger height
            M557 X90:630 Y43:603 S30 ; Define mesh grid
            M584 X5 Y6 Z7:8:9 ; three Z motors connected to driver outputs 2, 5 and 6
            M671 X336:94:652.5 Y613:53:53 S30 ; leadscrews at rear left, front middle and rear right

            ; Drives
            M569 P3 S0 ; Drive 3 goes backwards
            M569 P4 S1 ; Drive 4 goes forwards
            M569 P5 S0 ; Drive 5 goes forwards
            M569 P6 S0 ; Drive 6 goes forwards
            M569 P7 S0 ; Drive 7 goes forwards
            M569 P8 S0 ; Drive 8 goes forwards
            M569 P9 S0 ; Drive 9 goes forwards
            M584 X5 Y6 Z7:8:9 E3:4 ; Apply custom drive mapping
            M350 X16 Y16 Z16:16:16 I0 ; Configure microstepping without interpolation
            M350 E16:16 I1 ; Configure microstepping with interpolation
            M92 X80 Y80 Z400:400:400 E476.5:476.5 ; Set steps per mm
            M566 X800 Y800 Z400:400:400 E120:120 ; Set maximum instantaneous speed changes (mm/min)
            M203 X8000 Y8000 Z2500:2500:2500 E1200:1200 ; Set maximum speeds (mm/min)
            M201 X1800 Y1800 Z700:700:700 E250:250 ; Set accelerations (mm/s^2)
            M906 X2000 Y2000 Z2000 E800:800 I30 ; Set motor currents (mA) and motor idle factor in per cent
            M84 S30 ; Set idle timeout

            ; Heaters
            M301 H0 S1.00 P10 I0.1 D200 T0.4 W180 B30 ; Use PID on bed heater (may require further tuning)
            M305 P0 T100000 B4138 C0 R4700 ; Set thermistor + ADC parameters for heater 0
            M143 H0 S120 ; Set temperature limit for heater 0 to 120C
            M305 P1 X150 ; Set thermocoupler remapped 150
            M143 H1 S400 ; Set temperature limit for heater 1 to 400C
            M305 P2 X151 ; Set Thermocoupler remapped 151
            M143 H2 S400 ; Set temperature limit for heater 2 to 400C

            ; Tools
            M563 P0 D0 H1 ; Define tool 0
            G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
            G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C
            M563 P1 D1 H2 ; Define tool 1
            G10 P1 X89.40 Y0 Z0 ; Set tool 1 axis offsets
            G10 P1 R0 S0 ; Set initial tool 1 active and standby temperatures to 0C
            M912 P0 S-7

            ;*** Networking - Enable for both WiFi and Ethernet boards.
            M552 S1 ; Turn network on

            ;*** Ethernet networking: Adjust the IP address and gateway in the following 2 lines to suit your network
            M552 P0.0.0.0 ; (0 = DHCP)
            M554 P192.168.1.255 ; Gateway
            M553 P255.255.255.0 ; Netmask

            ; Fans
            M106 P3 T20 H100
            M563 P0 D0 H1 ; tool 0 uses extruder 0, heater 1 (and fan 0)
            M563 P1 D1 H2 F2 ; tool 1 uses extruder 1, heater 2 and fan 1 2

            ; homeall.g
            ; called to home all axes
            ;

            ; Relative positioning ; uncomment this line to lift the nozzle after homing
            G91
            ; Course home Z
            G1 Z725 F2500 S1
            ; Course home X
            G1 X-675 F8000 S1
            ; Course home Y
            G1 Y675 F8000 S1

            ; Move away from the endstops
            G1 X5 Y-5 F400
            G1 Z-5 F400

            ; Fine home X
            G1 X-10 F400 S1
            ; Fine home Y
            G1 Y10 F400 S1
            ;fine home Z
            G1 Z10 f400 S1

            ; Absolute positioning
            G90

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            • mhallettundefined
              mhallett
              last edited by

              also the firmware is 1.20.1RC2

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              • deckingmanundefined
                deckingman
                last edited by

                I don't know if this might be relevant but when I changed my CoreXY to XYUV, after mapping the drives I had to move the axes maxima to a position in the gcode file that was after the M584 command. I see in the config.g that your M208 is before the M584.

                Also this from the Wiki might be relevant.

                "Assigning a drive using M584 does not remove its old assignment. Therefore, if you assign a drive that defaults to being an extruder drive, you should also assign the extruder drives explicitly as in the above example. Failure to do so may result in unexpected behaviour".

                Edit. That's big printer BTW!

                Ian
                https://somei3deas.wordpress.com/
                https://www.youtube.com/@deckingman

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                • mhallettundefined
                  mhallett
                  last edited by

                  Ok so I switched back to the Ethernet and used the same SD card and verified that the firmware is the undated one and when homing the endstops do not trigger the motors to stop. I even swapped the min and max codes so the max comes first and still the same. Not sure what the deal is.

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                  • dc42undefined
                    dc42 administrators
                    last edited by

                    Please try disconnecting the endstop switches from the Duet. As you have configured them to be active high, this should make them all read as if triggered. Then try to home X or Y when it is not already in the home position. Does the motor move towards the homing switch, or not?

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                    • mhallettundefined
                      mhallett
                      last edited by

                      It moves to towards the switch. But they should not be moving at all. This is why I link it is the board. With my WiFi board the printer runs perfect. If I bypass the external drivers and the encoder and run them from the main board they operate as intended. It is only when using the breakout board for external drivers.

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                      • dc42undefined
                        dc42 administrators
                        last edited by

                        As soon as I have shipped the prototype laser filament sensors, I'll try to replicate your configuration and see if I can reproduce the fault.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • mhallettundefined
                          mhallett
                          last edited by

                          I can ship you the board if you want.

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                          • dc42undefined
                            dc42 administrators
                            last edited by

                            I don't see how it can be a fault with the board. It is firmware that reads the endstop inputs and stops the motors when they are triggered during a G1 S1 move.

                            One other user reported a similar problem, but it appeared to go away when he changed his config file.

                            Duet WiFi hardware designer and firmware engineer
                            Please do not ask me for Duet support via PM or email, use the forum
                            http://www.escher3d.com, https://miscsolutions.wordpress.com

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                            • mhallettundefined
                              mhallett
                              last edited by

                              Would it be worth the time if I completely erased the board and re-flashed it via usb?

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                              • dc42undefined
                                dc42 administrators
                                last edited by

                                You could try it, but that rarely solves anything. OTOH you could try installing different firmware versions, e.g. 1.18.2, 1.19.2, 1.20 and 1.20.1RC2

                                Duet WiFi hardware designer and firmware engineer
                                Please do not ask me for Duet support via PM or email, use the forum
                                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                • mhallettundefined
                                  mhallett
                                  last edited by

                                  I need to run my printer so I am going to put my WiFi board back in but I will make a bench test for it and keep trying things.

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                                  • dc42undefined
                                    dc42 administrators
                                    last edited by

                                    I have put your config.g and homing files on a Duet Ethernet on the bench, and I have been unable to make the problem occur. As soon as I trigger the X homing switch, the X homing button changes from orange to blue. The only difference I can see is that I don't actually have any external drivers connected to the expansion connector. I have the internal 5V regulator enabled.

                                    I am wondering whether with the external drivers connected, the voltage on the 5V and/or 3.3V rail is dropping too low, and that is causing the problem.

                                    Please can you do the following tests:

                                    1. Confirm that when you try to home, triggering the X homing switch does not change the X homing button from orange to blue (as well as not stopping motion).

                                    2. In DWC, go to the Machine Properties page and check that endstops 0 and 1 are showing as not triggered. Then use the "Send GCode" box to send G28. When the X and Y homing switches are triggered (but the motors do not stop), do they show as triggered on the Machine Properties page?

                                    3. If you try to home with the external drivers disconnected, when you press the X homing switch, does the homing button still fail to change from orange to blue?

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                    • 3DPMicroundefined
                                      3DPMicro
                                      last edited by 3DPMicro

                                      Just when I thought I killed the last hornet finally getting the 2130 to cooperate (more like me to cooperate) I have this same endstop issue while using the expansion port. I will try the above suggestions and report my findings. I have the latest 2.0FW

                                      Duet controlled Jet Lathe, scratch built micro mill and 3d printer. 1992 Haas VF2 VMC retrofit

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