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Heater Fault - Using old style E3D v6 hotend

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  • undefined
    TinkerBill
    last edited by 1 Sept 2018, 12:40 9 Jan 2018, 12:37

    I've recently had to replace the heater block due to a nozzle shearing in the new style one. Due to cost I'm now using the old style, with a 100K ohm thermistor rather than a thermistor cartridge.

    Due to connection issues (probably duff ethernet on the Duet 0.8.5, different thread) I'm using pronterface, but now get the following whenever I try to heat the hotend:

    Setting hotend temperature to 210.000000 degrees Celsius.
    Error: heating fault on heater 1, temperature rising much more slowly than the expected 1.4°C/sec
    [ERROR] Error: heating fault on heater 1, temperature rising much more slowly than the expected 1.4°C/sec

    Thoguhts? Suggestions on how to fix it? I've tried reflashing firmware, no obvious effect….

    EDIT: Forgot to mention that the temperature seems to be rising fine, goes from room temp (~15 C) to 60 in significantly less than the 30 seconds maths seems to require....

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      DADIY
      last edited by 9 Jan 2018, 13:30

      Have you re tuned your heater? - See this wiki entry - https://duet3d.com/wiki/Tuning_the_heater_temperature_control

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        TinkerBill
        last edited by 9 Jan 2018, 15:55

        Just ran it, got:
        Auto tune cancelled because target temperature was not reached.

        Heater got up to 210, target was the 240 from the wiki page. is it worth trying "M303 H1 S210" as that was reached?

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          dc42 administrators
          last edited by 9 Jan 2018, 17:37

          Which firmware version are you using?

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

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            TinkerBill
            last edited by 9 Jan 2018, 18:16

            RepRapFirmware-1.19

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              timcurtis67
              last edited by 1 Sept 2018, 20:05 9 Jan 2018, 20:04

              I had the same thing happen to me with me during a recent autotune. I ended up adding a p1.0 in the m303 command and had no more issues. example M303 H1 P1.0 S240

              I'm running Duetwifi with 1.19 firmware.

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                TinkerBill
                last edited by 9 Jan 2018, 20:36

                Tried M303 H1 P1.0 S240 - got to 211 then timed out. I'm wondering if the replacement blocks are made from a less heat conductive material? Then I'd need to increase the time allowed? Plausible?

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                  deckingman
                  last edited by 1 Sept 2018, 21:07 9 Jan 2018, 21:07

                  @TinkerBill:

                  ….....................I'm wondering if the replacement blocks are made from a less heat conductive material? ............... Plausible?

                  More than possible if the blocks are, shall we say clones of oriental origin. I once tried to help someone who had similar problems with a Diamond hot end clone. It turned out that instead of being made from brass, the hot end was made from brass plated steel of some sort. Brass has a thermal conductivity of about 120 Watts\Kelvin Metre and steel about 45, hence the problem. Aluminium is better than both at about 235.

                  Ian
                  https://somei3deas.wordpress.com/
                  https://www.youtube.com/@deckingman

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                    TinkerBill
                    last edited by 9 Jan 2018, 23:51

                    Ok… so on the assumption that it's taking longer due to me being broke/cheap rather than a fault (as it is heating up, just not quickly) what do I change? I would guess "M570 S180" as the description states it is basically defining how long the hot end can take?

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                      deckingman
                      last edited by 10 Jan 2018, 08:34

                      Before we get on to that, can you check your M143 in config.g to see what the limit is set to. You should have something like M143 Snnn. If nnn is set to 210, that would explain why it times out at 210 deg C.

                      Ian
                      https://somei3deas.wordpress.com/
                      https://www.youtube.com/@deckingman

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                      • undefined
                        TinkerBill
                        last edited by 10 Jan 2018, 09:30

                        M143 is set to 290

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                          dc42 administrators
                          last edited by 10 Jan 2018, 09:43

                          It sounds to me that the heater is under-powered. Might you be using a 24V heater cartridge on a 12V system?

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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                            TinkerBill
                            last edited by 10 Jan 2018, 11:59

                            @dc42:

                            It sounds to me that the heater is under-powered. Might you be using a 24V heater cartridge on a 12V system?

                            The heater and power supply are both 12v

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                              deckingman
                              last edited by 10 Jan 2018, 12:38

                              One final thing to check. As you've changed the thermistor, have you got the correct values in M305 for that new thermistor? The only other possibility that I can think of is that it might be the cartridge itself. Do you have another that you can try?

                              You could try setting a lower target temperature but it's a bit like having a warning light appear on the dashboard of your car, and putting a bit of tape over it. It hides the warning but the underlying problem is still there.

                              Ian
                              https://somei3deas.wordpress.com/
                              https://www.youtube.com/@deckingman

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                                TinkerBill
                                last edited by 10 Jan 2018, 13:30

                                Well the new thermistor is 100k ohm, same as the thermistor cartridge. Also, the ir thermometer I have says it's accurate to within 5 degrees, so probably just tolerance difference.

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                                  TinkerBill
                                  last edited by 11 Jan 2018, 10:12

                                  My config file doesn't have a M307 line, are the values on http://reprap.org/wiki/G-code#M307:_Set_or_report_heating_process_parameters worth using?

                                  Sorry if these are dumb questions - not much software experience…

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                                    deckingman
                                    last edited by 11 Jan 2018, 10:54

                                    I'm not sure what default values duet uses but they should be "good enough". Run M307 without any parameters and it will report what is in use. If the gain (the "A" value) is low, you could try setting it higher.

                                    Ian
                                    https://somei3deas.wordpress.com/
                                    https://www.youtube.com/@deckingman

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                                      TinkerBill
                                      last edited by 11 Jan 2018, 14:01

                                      I sent a M307, didn't get anything back… Probably the problem then?

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                                        deckingman
                                        last edited by 11 Jan 2018, 14:06

                                        Sorry my bad. You need to add the heater number. H0 is the bed and H1 is the first hot end, so M307 H1 should report what's in use.

                                        Ian
                                        https://somei3deas.wordpress.com/
                                        https://www.youtube.com/@deckingman

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                                          TinkerBill
                                          last edited by 11 Jan 2018, 16:20

                                          Should have tried that myself, no worries.

                                          SENDING:M307 H1
                                          Heater 1 model: gain 340.0, time constant 140.0, dead time 5.5, max PWM 1.00, mode: PID
                                          Computed PID parameters for setpoint change: P13.4, I0.095, D51.4
                                          Computed PID parameters for load change: P13.4, I0.949, D51.4

                                          Is there anything wrong here? Reaally don't know what I'm looking for 😕

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