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Motors keeps vibrating but not moving

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  • undefined
    SannyGT
    last edited by SannyGT 14 Aug 2018, 17:13

    Thank you for helping

    I managed to stop the vibration by increasing the motor current to 3000ma.
    (P = U * I |12 * 3 = 36W of power.)
    I use the 'Deltarunner glide system' to support the rods of the delta printer https://www.thingiverse.com/thing:2206030
    The pros of this system is that it holds well againts the construction.
    The cons of it is that it creates friction, so my stepper motor needs to work harder. I think that that was one of the problems why my stepper motor kept vibrating.

    Most of the problems are finally solved!

    Thanks!

    undefined 1 Reply Last reply 14 Aug 2018, 20:55 Reply Quote 0
    • undefined
      dc42 administrators @SannyGT
      last edited by 14 Aug 2018, 20:55

      @sannygt said in Motors keeps vibrating but not moving:

      I managed to stop the vibration by increasing the motor current to 3000ma.

      That doesn't sound right at all, if your motors are only rated at 1.3A, because at 3A they will get extremely hot and burn out quickly - unless you are inadvertently running them at reduced power (M913 command). I suggest you run M906 and M913 without parameters, to check what the motor current really is.

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

      1 Reply Last reply Reply Quote 0
      • undefined
        SannyGT
        last edited by SannyGT 15 Aug 2018, 13:11

        I totally agree that it is not an smart idea to double the amps in a motor that is only rated for 1.3A. Safety is priority number one here.
        (My mom won't be happy at all when she hears the smoke detector in my room.)

        M906: Motor current (mA) - X:3000, Y:3000, Z:3000, E:2000:2000:2000:2000:2000:2000:2000:2000:2000, idle factor 30%

        M913: Motor current % of normal - X:100, Y:100, Z:100, E : 100 : 100 : 100 : 100 : 100 : 100 : 100 : 100 : 100

        I am also afraid that my motor are mabye to small

        • 42x42x34mm
        • Rotor Intertia: 34g.cm2
        • Holding torque: 28N cm
        • Detent Torque: 1.6N cm
        undefined undefined 2 Replies Last reply 15 Aug 2018, 16:54 Reply Quote 0
        • undefined
          sigxcpu
          last edited by 15 Aug 2018, 15:35

          @sannygt said in Motors keeps vibrating but not moving:

          The firmware that i use is Marlin

          Are you sure?

          1 Reply Last reply Reply Quote 0
          • undefined
            SannyGT
            last edited by 15 Aug 2018, 16:31

            The json file says that it runs marlin

            undefined 1 Reply Last reply 15 Aug 2018, 16:54 Reply Quote 0
            • undefined
              dc42 administrators @SannyGT
              last edited by 15 Aug 2018, 16:54

              @sannygt said in Motors keeps vibrating but not moving:

              I am also afraid that my motor are mabye to small

              42x42x34mm
              Rotor Intertia: 34g.cm2
              Holding torque: 28N cm
              Detent Torque: 1.6N cm

              Those motors are OK for a small printer. I have similar motors on my Cartesian printer with 200x200mm bed, rated at 1.33A. I run Y and E at 1000mA , X and Z at 800mA.

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

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              • undefined
                dc42 administrators @SannyGT
                last edited by 15 Aug 2018, 16:54

                @sannygt said in Motors keeps vibrating but not moving:

                The json file says that it runs marlin

                I expect it says that the USB input channel is configured for Marlin compatibility, which is normal.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • undefined
                  Phaedrux Moderator @SannyGT
                  last edited by 15 Aug 2018, 18:40

                  @sannygt I hope you aren't using printed motor mounts, because they may melt at those high currents.

                  I think it's likely you are getting some binding which is requiring so much torque to overcome. I suggest you recheck your mechanical setup and see if you can get things moving more smoothly.

                  Z-Bot CoreXY Build | Thingiverse Profile

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                  • undefined
                    SannyGT
                    last edited by SannyGT 16 Aug 2018, 23:59

                    2_1534463683841_IMG_20180816_122042(1).jpg 1_1534463683841_IMG_20180816_122005.jpg 0_1534463683841_IMG_20180816_122058.jpg

                    Here are some images of my machine, maybe it can help.

                    I was thinking about adding ceramic Grease (fat) on the rods to reduce the friction. Should that work?

                    I have seen that industrial machines like lathes, CNC machines, and robot arms use it a lot. That gave me the idea to use it.

                    1 Reply Last reply Reply Quote 0
                    • undefined
                      dc42 administrators
                      last edited by 17 Aug 2018, 11:19

                      How hot are the motors getting? if you really are running them at 3A and they are rated for only 1.3A then they will get extremely hot quite quickly. If they don't, then the motor specification must be wrong. You could measure the resistance of a winding using a multimeter and compare it to the value on the data sheet.

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

                      1 Reply Last reply Reply Quote 0
                      • undefined
                        SannyGT
                        last edited by SannyGT 21 Aug 2018, 04:32

                        Hello,

                        Sorry for the inactivity.

                        I managed to get the motors moving on rod Y and Z, only the motor on rod X is still vibrating. I reduced the amps to 1.3A now in the firmware.

                        I do need to borrow a multimeter sinds i only have a industrial voltage meter

                        But the good news is that the problems so far has been reduced

                        undefined 1 Reply Last reply 22 Aug 2018, 11:28 Reply Quote 0
                        • undefined
                          T3P3Tony administrators @SannyGT
                          last edited by 22 Aug 2018, 11:28

                          @sannygt try temporarily swapping the motor plugs between a working axis and X to see if the problem moves axis or stays with the existing one. What did you do to solve the issue on the other two axis?

                          www.duet3d.com

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                          • undefined
                            SannyGT
                            last edited by 22 Aug 2018, 14:59

                            I increased the motor current to 1800ma so it receive a bit more power

                            But the X motor barely moves at 3000ma. and there is barely torque on the X motor when it moves. I think that i am just gonna buy a new stepper motor to replace X motor with a bit more power.

                            undefined 1 Reply Last reply 22 Aug 2018, 22:58 Reply Quote 0
                            • undefined
                              T3P3Tony administrators @SannyGT
                              last edited by 22 Aug 2018, 22:58

                              @sannygt did you try the test i suggested?

                              www.duet3d.com

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                              • undefined
                                SannyGT
                                last edited by 23 Aug 2018, 13:58

                                Yes unfortunately there was no result,

                                The X motor kept vibrating so i guess the motor itself.

                                undefined 1 Reply Last reply 23 Aug 2018, 17:55 Reply Quote 0
                                • undefined
                                  T3P3Tony administrators @SannyGT
                                  last edited by 23 Aug 2018, 17:55

                                  @sannygt yes sounds like that motor is faulty

                                  www.duet3d.com

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                                  • undefined
                                    SannyGT
                                    last edited by 25 Aug 2018, 07:23

                                    Hi @T3P3Tony

                                    I installed some brand new motors to the machines and it is working perfect now. So the problem was the motor itself.

                                    Thanks for the suggestions everyone!

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