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Dual Z bed leveling question.

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  • undefined
    TLeTourneau
    last edited by 11 Jan 2019, 05:39

    I have bed leveling setup and the command runs however I receive a "G32 Error: Some computed corrections exceed configured limit of 0.50mm: -0.415 -1.223" error when attempting to use it. I removed the S0.5 from the M671 and got a "G32 Error: Some computed corrections exceed configured limit of 1.00mm: -0.255 -1.060". I'm using a dc42 Mini Differential IR Sensor.

    My config.g entries for it are:
    M584 X0 Y1 Z2:4 ; Assign stepper motors to axis
    M671 X10:485 Y275:275 ; leadscrews at left side center and right side center removed S0.5 from end for a test

    and my bed.g is:
    G28 ; home
    G30 P0 X10 Y275 Z-99999 ; probe near a leadscrew
    G30 P1 X485 Y275 Z-99999 S2 ; probe near a leadscrew and calibrate 2 motors

    Any thoughts on the errors? I searched and I can't seem to find anything. The printer is a TronXY X5S-500 (500x500x600mm) CoreXY.

    Thanks!

    Tom

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    • undefined
      TLeTourneau
      last edited by 11 Jan 2019, 05:49

      This post is deleted!
      1 Reply Last reply Reply Quote 0
      • undefined
        dc42 administrators
        last edited by 11 Jan 2019, 09:14

        The message means what it says. In order to guard against damaging your Z axis if the probing gives incorrect results, there is a maximum amount of individual leadscrew correction that the firmware will apply. This limit defaults to 1mm if you don't specify it.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

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        • undefined
          TLeTourneau
          last edited by 11 Jan 2019, 13:09

          That makes sense. I manually adjusted the bed and ran the G32 again and was able to get it to work repeatedly however the adjustment apparantly did not survive a power cycle as after doing power cycle I started receiving the error again. It doesn't look like the lead screws are moving when I power down so I'm not sure what is happening to cause the problem.

          undefined 1 Reply Last reply 11 Jan 2019, 19:36 Reply Quote 0
          • undefined
            dc42 administrators @TLeTourneau
            last edited by dc42 1 Dec 2019, 08:52 11 Jan 2019, 19:36

            @tletourneau said in Dual Z bed leveling question.:

            That makes sense. I manually adjusted the bed and ran the G32 again and was able to get it to work repeatedly however the adjustment apparantly did not survive a power cycle as after doing power cycle I started receiving the error again. It doesn't look like the lead screws are moving when I power down so I'm not sure what is happening to cause the problem.

            Stepper motors are more or less guaranteed to move when you power down, typically by 1 to 2 full steps. But that probably isn't enough to account for the imbalance you are seeing.

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • undefined
              TLeTourneau
              last edited by 11 Jan 2019, 19:44

              It seems this thing can drop the bed a fair amount when powered down. I think it may just be weight related, it's a 500*500mm build surface with a 6.35mm thick piece of glass on it. I'm still investigating a bit but that may be it.

              The next thing I'm trying to figure out is how to use both automatic bed leveling and mesh compensation. When I define the area and points for the mesh it just does the ABL points.

              On a completely unrelated note I was able to get the mini IR sensor to work by putting parchment paper between the glass/silicone and the heat bed. I thought I'd add that for anyone looking far an interface to use that can't bake high temp paint onto the plate.

              undefined 1 Reply Last reply 12 Jan 2019, 08:55 Reply Quote 0
              • undefined
                dc42 administrators @TLeTourneau
                last edited by 12 Jan 2019, 08:55

                @tletourneau said in Dual Z bed leveling question.:

                The next thing I'm trying to figure out is how to use both automatic bed leveling and mesh compensation. When I define the area and points for the mesh it just does the ABL points.

                Use G32 for bed levelling using the leadscrews. Use G29 for mesh bed compensation. In Duet Web Control v1.x, to run mesh bed probing, press the arrow next to the Bed Compensation button, and select Mesh Probing from the drop-down list.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

                undefined 1 Reply Last reply 12 Jan 2019, 17:42 Reply Quote 0
                • undefined
                  TLeTourneau @dc42
                  last edited by 12 Jan 2019, 17:42

                  @dc42 said in Dual Z bed leveling question.:

                  @tletourneau said in Dual Z bed leveling question.:

                  The next thing I'm trying to figure out is how to use both automatic bed leveling and mesh compensation. When I define the area and points for the mesh it just does the ABL points.

                  Use G32 for bed levelling using the leadscrews. Use G29 for mesh bed compensation. In Duet Web Control v1.x, to run mesh bed probing, press the arrow next to the Bed Compensation button, and select Mesh Probing from the drop-down list.

                  Thanks, I'll give that a try. I've noticed that the bed will drop even with the power on prior to homing. I've got 1.5 amps going to Z now and I'm not sure how much these motors are rated for as they are TronXY branded PN:SL43STH60-1684A. Does the system assign each driver the configured power in a parallel axis configuration or does that need to be specified per driver in the config.g somewhere?

                  Also, could someone recommend a decent 60mm NEMA 17 motor for a 600mm Z axis?

                  Thanks for all the help!

                  undefined 1 Reply Last reply 12 Jan 2019, 18:19 Reply Quote 0
                  • undefined
                    Phaedrux Moderator @TLeTourneau
                    last edited by Phaedrux 1 Dec 2019, 18:21 12 Jan 2019, 18:19

                    @tletourneau said in Dual Z bed leveling question.:

                    Also, could someone recommend a decent 60mm NEMA 17 motor for a 600mm Z axis?

                    There's this beast: https://www.omc-stepperonline.com/nema-17-stepper-motor/nema-17-bipolar-18deg-65ncm-92ozin-21a-336v-42x42x60mm-4-wires-17hs24-2104s.html

                    I use this one to lift my 10Lb bed with 2:1 gearing: https://www.omc-stepperonline.com/nema-17-stepper-motor/nema-17-bipolar-59ncm-84ozin-2a-42x48mm-4wires-w-1m-cable-and-connector-17hs19-2004s1.html

                    Z-Bot CoreXY Build | Thingiverse Profile

                    undefined 1 Reply Last reply 12 Jan 2019, 18:44 Reply Quote 0
                    • undefined
                      TLeTourneau @Phaedrux
                      last edited by 12 Jan 2019, 18:44

                      @phaedrux said in Dual Z bed leveling question.:

                      @tletourneau said in Dual Z bed leveling question.:

                      Also, could someone recommend a decent 60mm NEMA 17 motor for a 600mm Z axis?

                      There's this beast: https://www.omc-stepperonline.com/nema-17-stepper-motor/nema-17-bipolar-18deg-65ncm-92ozin-21a-336v-42x42x60mm-4-wires-17hs24-2104s.html

                      I use this one to lift my 10Lb bed with 2:1 gearing: https://www.omc-stepperonline.com/nema-17-stepper-motor/nema-17-bipolar-59ncm-84ozin-2a-42x48mm-4wires-w-1m-cable-and-connector-17hs19-2004s1.html

                      Thanks! I guess I could go with a shorter motor and build a bracket. Gear reduction, I hadn't thought of that. Do you think it could help with the Z drop I'm experiencing?

                      undefined 1 Reply Last reply 12 Jan 2019, 18:49 Reply Quote 0
                      • undefined
                        Phaedrux Moderator @TLeTourneau
                        last edited by 12 Jan 2019, 18:49

                        @tletourneau I used lead screws with a smaller pitch to reduce the bed drop potential. Tr88 is rather steep. I chose Tr81 which has a much flatter thread profile. The torque required is also reduced.

                        I'm not sure if the gearing would help reduce bed drop. I'd have to think about that. if 2:1 reduces the torque to drive it one way, does it increase the torque to drive it the opposite way? 🤔

                        Z-Bot CoreXY Build | Thingiverse Profile

                        undefined 1 Reply Last reply 12 Jan 2019, 19:00 Reply Quote 0
                        • undefined
                          TLeTourneau @Phaedrux
                          last edited by 12 Jan 2019, 19:00

                          @phaedrux I hadn't considered the pitch of the lead screws. The change to compensate for the change in pitch is to change steps per rotation, correct? Can you point me in the direction of a supplier? If I'm changing the lead screws I may look at ball screws as well rather than use the anti-backlash buts I use now. I'm also replacing the LM12's it came with for ones that are about twice as long hope that will help stabilize the front to rear tilting. I have some videos showing some of the challenges.

                          https://youtu.be/sUU4BBBJDbs

                          https://youtu.be/A3I0xM53tHI

                          undefined 1 Reply Last reply 12 Jan 2019, 20:18 Reply Quote 0
                          • undefined
                            Phaedrux Moderator @TLeTourneau
                            last edited by Phaedrux 1 Dec 2019, 20:19 12 Jan 2019, 20:18

                            @tletourneau https://www.aliexpress.com/store/product/T8-100-150-200-250-300-350-400M-T8-Pitch-2mm-lead-12mm-Lead-Screw-8mm/2882163_32826081042.html If you scroll down the page there are link to other lengths. Buy twice as may as you need incase they come bent

                            Z-Bot CoreXY Build | Thingiverse Profile

                            undefined 1 Reply Last reply 12 Jan 2019, 20:33 Reply Quote 0
                            • undefined
                              TLeTourneau @Phaedrux
                              last edited by 12 Jan 2019, 20:33

                              @phaedrux said in Dual Z bed leveling question.:

                              @tletourneau https://www.aliexpress.com/store/product/T8-100-150-200-250-300-350-400M-T8-Pitch-2mm-lead-12mm-Lead-Screw-8mm/2882163_32826081042.html If you scroll down the page there are link to other lengths. Buy twice as may as you need incase they come bent

                              Thanks, I've been looking at them, bangood, and Amazon and haven't had any luck finding single start 1 or 2mm t8's 675mm or longer (I can have it cut if needed).

                              What about a 5/16" 18tpi threaded rod? I can get those locally in 304 stainless steel with a flange nut. 18tpi is about a 1.411mm thread pitch.

                              undefined 1 Reply Last reply 12 Jan 2019, 20:47 Reply Quote 0
                              • undefined
                                wilriker @TLeTourneau
                                last edited by 12 Jan 2019, 20:47

                                @tletourneau said in Dual Z bed leveling question.:

                                Thanks, I've been looking at them, bangood, and Amazon and haven't had any luck finding single start 1 or 2mm t8's 675mm or longer (I can have it cut if needed).

                                I've ordered my lead screw from this shop. The following link leads you to 750mm long ones. They do have shorter and also longer ones (1500mm was the longest I spotted so far):

                                304 stainless steel T8 screw length 750mm lead 1mm 2mm 3mm 4mm 8mm 10mm 12mm 14mm 16mm trapezoidal spindle screw 1pcs

                                Manuel
                                Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
                                with probably always latest firmware/DWC (incl. betas or self-compiled)
                                My Tool Collection

                                undefined 1 Reply Last reply 12 Jan 2019, 20:51 Reply Quote 0
                                • undefined
                                  TLeTourneau @wilriker
                                  last edited by 12 Jan 2019, 20:51

                                  @wilriker said in Dual Z bed leveling question.:

                                  @tletourneau said in Dual Z bed leveling question.:

                                  Thanks, I've been looking at them, bangood, and Amazon and haven't had any luck finding single start 1 or 2mm t8's 675mm or longer (I can have it cut if needed).

                                  I've ordered my lead screw from this shop. The following link leads you to 750mm long ones. They do have shorter and also longer ones (1500mm was the longest I spotted so far):

                                  304 stainless steel T8 screw length 750mm lead 1mm 2mm 3mm 4mm 8mm 10mm 12mm 14mm 16mm trapezoidal spindle screw 1pcs

                                  Thanks! I don't know why I couldn't find it, maybe getting search burn out. Next question, 1mm or 2mm single start T8?

                                  undefined 1 Reply Last reply 12 Jan 2019, 21:11 Reply Quote 0
                                  • undefined
                                    wilriker @TLeTourneau
                                    last edited by 12 Jan 2019, 21:11

                                    @tletourneau I do use 2mm single start. But since you have a huge bed and obviously issues with keeping it at where it is, 1mm might be the best solution. But then again they are so cheap you could just order both types. Advantage of 2mm would be double the speed compared to 1mm which might be helpful for long movements after a tall print.

                                    Manuel
                                    Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
                                    with probably always latest firmware/DWC (incl. betas or self-compiled)
                                    My Tool Collection

                                    undefined 1 Reply Last reply 12 Jan 2019, 21:13 Reply Quote 0
                                    • undefined
                                      TLeTourneau @wilriker
                                      last edited by 12 Jan 2019, 21:13

                                      @wilriker said in Dual Z bed leveling question.:

                                      @tletourneau I do use 2mm single start. But since you have a huge bed and obviously issues with keeping it at where it is, 1mm might be the best solution. But then again they are so cheap you could just order both types. Advantage of 2mm would be double the speed compared to 1mm which might be helpful for long movements after a tall print.

                                      That's a thought, get each to try. Would anti-backlash buts be recommended as well?

                                      Stephen6309undefined 1 Reply Last reply 12 Jan 2019, 21:17 Reply Quote 0
                                      • Stephen6309undefined
                                        Stephen6309 @TLeTourneau
                                        last edited by 12 Jan 2019, 21:17

                                        @tletourneau The weight of the bed removes backlash, those nuts aren't need. Misspelled words sure do change things. 🙂

                                        undefined 1 Reply Last reply 12 Jan 2019, 21:36 Reply Quote 0
                                        • undefined
                                          TLeTourneau @Stephen6309
                                          last edited by 12 Jan 2019, 21:36

                                          @stephen6309 ha, oops!

                                          undefined 1 Reply Last reply 12 Jan 2019, 23:02 Reply Quote 0
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