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    Mid Air Prints unless I Restart

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    • Phaedruxundefined
      Phaedrux Moderator
      last edited by

      Does the printer not home itself when starting the new print?

      What firmware version are you using? DWC version?

      Z-Bot CoreXY Build | Thingiverse Profile

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      • p40whkundefined
        p40whk
        last edited by

        It does home itself, and DWC is at 1.21.

        Phaedruxundefined 1 Reply Last reply Reply Quote 0
        • Phaedruxundefined
          Phaedrux Moderator @p40whk
          last edited by

          @p40whk is the firmware at 1.21 as well?

          There was a bug around that version that would stack the z offset causing problems like you describe. I suggest you upgrade your firmwares.

          Z-Bot CoreXY Build | Thingiverse Profile

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          • p40whkundefined
            p40whk
            last edited by

            Thanks but I misspoke, I wasn't at the computer where my printer is but I am up to date on firmware

            0_1550369483895_Firmware.png

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            • RandomFactoidundefined
              RandomFactoid
              last edited by RandomFactoid

              I've seen at least 3 posts of this kind (one from myself) about this exact issue - Z height increment between subsequent prints. Don't think there was ever a solution but to babystep for the 1st layer (in my case for instance the Z babystepping required would be around 0.4-0.5mm) and then reset babystepping for the 2nd layer and magically 2nd layer comes back to normal layerheight. Interestingly, even though it prints in air, stopping the print and sending G1 Z0 sends the nozzle to the bed as it should be. I ended up migrating to klipper for this very reason, but reverted back as DWC/PanelDue were too much of a sacrifice 🙂

              Can't wait for a solution. Btw, if it'd help with debugging, i'm happy to post my configs.

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              • dc42undefined
                dc42 administrators
                last edited by

                When the G32 leadscrew bed levelling runs at the start of your print, does it run correctly at the start of the second print, and what corrections does it report?

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • dc42undefined
                  dc42 administrators @RandomFactoid
                  last edited by dc42

                  @randomfactoid said in Mid Air Prints unless I Restart:

                  I've seen at least 3 posts of this kind (one from myself) about this exact issue - Z height increment between subsequent prints. Don't think there was ever a solution but to babystep for the 1st layer (in my case for instance the Z babystepping required would be around 0.4-0.5mm) and then reset babystepping for the 2nd layer and magically 2nd layer comes back to normal layerheight. Interestingly, even though it prints in air, stopping the print and sending G1 Z0 sends the nozzle to the bed as it should be. I ended up migrating to klipper for this very reason, but reverted back as DWC/PanelDue were too much of a sacrifice 🙂

                  Can't wait for a solution. Btw, if it'd help with debugging, i'm happy to post my configs.

                  Are you able to construct a short GCode file that demonstrates this if I run it twice? Preferably without involving heating or extrusion.

                  Are you also using G32 leadscrew bed levelling?

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                  • RandomFactoidundefined
                    RandomFactoid
                    last edited by

                    @dc42 will try to do that asap...maybe today.

                    I am using G32 gantry leveling on Voron 2.1 using 4 z steppers with corrections of 0.0x or 0.00x on each one after 3 passes.

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                    • p40whkundefined
                      p40whk @dc42
                      last edited by

                      @dc42 said in Mid Air Prints unless I Restart:

                      When the G32 leadscrew bed levelling runs at the start of your print, does it run correctly at the start of the second print, and what corrections does it report?

                      Yes, it does run correctly at the start of the second print however, I didn't note what it reported, I'll set up a couple of jobs today and check that.

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                      • RandomFactoidundefined
                        RandomFactoid
                        last edited by

                        @dc42 thanks to your suggestion about the simple gcode, I think I found the problem.

                        Apparently if you have G10 in your pause.g (or, I suppose anywhere in your Gcode) and have Z hop defined in M207, after cancelling the print (or, I'd guess, finishing it without unretracting), after starting a new print, z=0 becomes the value of the Z hop height in M207, because it zhops, the print gets cancelled or finishes and never actually zhops down to previous height.

                        I tested this by uncommenting G10 from my pause.g and the problem disappeared. I also tried setting M207 Z(random number) and after starting a new print, Z=0 is at a height of (random number) and actually you can jog the nozzle into negative numbers after stopping the print...and it goes right to the negative height of M207 Z value.

                        This seems like a bug in the firmware as Zhop height doesn't get cancelled after the print finishes without unretracting.

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                        • p40whkundefined
                          p40whk @RandomFactoid
                          last edited by

                          @randomfactoid So I just checked and don't have G10 anywhere in my code and am not using M207 yet I still have this issue. So, my problem even though related does not seem to be the same.

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                          • RandomFactoidundefined
                            RandomFactoid
                            last edited by

                            @p40whk what values does M207 return ?

                            p40whkundefined 1 Reply Last reply Reply Quote 0
                            • p40whkundefined
                              p40whk @RandomFactoid
                              last edited by

                              @randomfactoid said in Mid Air Prints unless I Restart:

                              @p40whk what values does M207 return ?

                              I'm in the middle of a print right now, where/when would I use the M207 command?

                              Phaedruxundefined 1 Reply Last reply Reply Quote 0
                              • RandomFactoidundefined
                                RandomFactoid
                                last edited by

                                Overall - at any point, but it'll probably be hard to see the output while printing. Although try that in console - it might work.
                                Tbh your issue sounds exactly like mine, but, you're right, it's different if you aren't using G10 anywhere.

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                                • Phaedruxundefined
                                  Phaedrux Moderator @p40whk
                                  last edited by

                                  @p40whk said in Mid Air Prints unless I Restart:

                                  @randomfactoid said in Mid Air Prints unless I Restart:

                                  @p40whk what values does M207 return ?

                                  I'm in the middle of a print right now, where/when would I use the M207 command?

                                  M207 sets the parameters for firmware retraction. If you haven't set it up in the slicer to use it, it won't tell you anything. If you were using it, you'd know.

                                  Z-Bot CoreXY Build | Thingiverse Profile

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                                  • p40whkundefined
                                    p40whk @Phaedrux
                                    last edited by

                                    @phaedrux said in Mid Air Prints unless I Restart:

                                    @p40whk said in Mid Air Prints unless I Restart:

                                    @randomfactoid said in Mid Air Prints unless I Restart:

                                    @p40whk what values does M207 return ?

                                    I'm in the middle of a print right now, where/when would I use the M207 command?

                                    M207 sets the parameters for firmware retraction. If you haven't set it up in the slicer to use it, it won't tell you anything. If you were using it, you'd know.

                                    That's kind of what I thought, it's not set up in my slicing program.

                                    I'm waiting for the first print to be done and I'll take a video of what it does when I go to print a new print.

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                                    • jasperkmundefined
                                      jasperkm
                                      last edited by jasperkm

                                      @p40whk could you check if there is a G10 command at the end of the .gcode file that you're running? (just before the end gcodes will run)

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                                      • p40whkundefined
                                        p40whk @jasperkm
                                        last edited by

                                        @jasperkm said in Mid Air Prints unless I Restart:

                                        @p40whk could you check if there is a G10 command at the end of the .gcode file that you're running? (just before the end gcodes will run)

                                        0_1550429099237_3030_filament_guide_v2.gcode

                                        I've attached the file I'm currently printing. Checked a few others as well and there is no G10 command present.

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                                        • RandomFactoidundefined
                                          RandomFactoid
                                          last edited by RandomFactoid

                                          I was just told that GitHub is not very much looked at when it comes to firmware issues (posted the issue here just in case: https://github.com/dc42/RepRapFirmware/issues/266) ...so just want to check with @dc42 if there's anything else I could contribute to this ? I know you asked for Gcode...so just not to leave any unanswered questions, it was:

                                          G21 ; set units to millimeters
                                          G90 ; use absolute coordinates
                                          M83 ; use relative distances for extrusion

                                          G1 Z0.100 F18000.000
                                          G1 X50 Y50 F18000.000
                                          G1 F2000
                                          G1 X150 Y150
                                          G1 X50 Y150
                                          G1 X150 Y50

                                          With pause.g having
                                          G10
                                          G1 Z+20 F6000

                                          Armadillo1 created this issue in dc42/RepRapFirmware

                                          closed G10 changes Z=0 for following prints if not followed by unretract (G11) #266

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                                          • p40whkundefined
                                            p40whk
                                            last edited by p40whk

                                            Here's a quick video of the end of the first print and start of the second print.

                                            Air Print Problem

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