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Artefacts on walls

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Tuning and tweaking
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  • undefined
    Veti
    last edited by 5 Mar 2019, 21:23

    Anybody got a suggestion where these could come from? you can not realy feel them but can see it in light reflections.

    0_1551820844668_IMG_20190305_221300.jpg

    the top one is printed at 80mm/s the bottom one at 40mm/s

    my printer is a corexy (hevo fusion) with linear rails.

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    • undefined
      Phaedrux Moderator
      last edited by 6 Mar 2019, 01:46

      There's been a few good threads about troubleshooting issues like this. Search for vertical ribbing, or banding, or waves.

      Usually it's a mechanical issue. Something loose. Belts not meshing with pulleys smoothly. Toothed side of belt running on a smooth idler. Oblong pulley, or not running on center. Bad bearing. those are the things I would check first.

      Z-Bot CoreXY Build | Thingiverse Profile

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      • undefined
        DocTrucker
        last edited by 6 Mar 2019, 04:21

        Here's my recent thread:

        https://forum.duet3d.com/topic/9222/part-wobble-formerly-need-gates-gt2-belt/23

        Mostly mechanical, but in my case motor choice/swap helped. I've not finished yet. Dampers, pulleys, and tl smoothers (note: I'm running v0.6/0.8.5, v2) are due over the next few days.

        Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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        • undefined
          DocTrucker
          last edited by 6 Mar 2019, 04:23

          Looks like the wobble on your parts are about stepper major step size?

          Presume a Duet Ethernet/WIFI?

          Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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          • undefined
            Veti
            last edited by 6 Mar 2019, 06:49

            Its a duet maestro.

            it could be the stepper major size.
            i will try swapping my x and y stepper motors with the z ones.

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            • undefined
              DocTrucker
              last edited by 6 Mar 2019, 07:50

              Alongside the already popular polymer dampers there is also mass inertial dampers to consider. That said I've not heard of these being used on printers yet and would limit the max accelerations the steppers could achieve without stalling. Whether that effects the accelerations and instant speeds used in printing is another question.

              Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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              • undefined
                DocTrucker
                last edited by 6 Mar 2019, 07:52

                Are you already running on the current limit of the Maestro or 80% of stepper max current whichever is smaller?

                Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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                • undefined
                  Veti
                  last edited by 6 Mar 2019, 09:14

                  I am currently running my steppers at 67%

                  I can give 80% a try.

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                  • undefined
                    Veti
                    last edited by 8 Mar 2019, 17:51

                    after a long time of testing and adjusting

                    chaining to different motors -> Still there.
                    switching to 16 tooth pulley -> Still there but small ripple distance decrease
                    using Spreadcycle instead of Stealthchop -> Still there , just more motor noise
                    chaning all toothed idler to smooth ones and twisting the belt -> Still there.
                    modifying some parts for better belt alignment -> Still there.
                    upping the current -> Still there
                    relubricating all the rails -> Still there.

                    i then rotated the part by 45 degrees. this causes the part to be printed by only one motor at a time.
                    -> The ripples decreased in distance.

                    So i guess i will some 0.9 degrees steppers and combine them with a 16 tooth pulley and see if that helps

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                    • undefined
                      Phaedrux Moderator
                      last edited by 8 Mar 2019, 18:02

                      What are the motors?

                      Z-Bot CoreXY Build | Thingiverse Profile

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                      • undefined
                        Veti
                        last edited by 8 Mar 2019, 18:25

                        Model 17HS8401
                        Step Angle 1.8 (deg)
                        Motor Length (mm) 48
                        Rated Current (A) 1.8
                        Phase Resistance (Ohm) 1.8
                        Phase Inductance (mH) 3.2
                        Holding Torque (N.cm) 52
                        Detent Torque (N.cm) 2.6
                        Rotor Inertia (g.cm2) 68
                        Lead Wire (No) 4
                        Motor Weight (g) 400

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                        • undefined
                          dc42 administrators
                          last edited by 8 Mar 2019, 18:29

                          What type of printer is it, which firmware version are you running, and what is your extruder steps/mm ?

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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                          • undefined
                            Veti
                            last edited by 8 Mar 2019, 18:36

                            its a Hypercube Fusion CoreXY with linear rails.
                            Duet Maestro with Firmware Version: 2.02(RTOS) (2018-12-24b1)
                            Extruder Steps are 415 for Bondtech BMG

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                            • undefined
                              dc42 administrators
                              last edited by 11 Mar 2019, 21:46

                              I'm not and expert on CoreXY machines. I've seen a number of threads about similar artefacts on CoreXY machines. AFAIR the pitch of the artefacts generally matches the belt pitch, and the cause is generally friction. Using non-toothed idlers may also contribute.

                              Until you resolve this issue, I suggest you use spreadCycle mode for the X and Y drivers, also run them at higher rather than lower current.

                              Duet WiFi hardware designer and firmware engineer
                              Please do not ask me for Duet support via PM or email, use the forum
                              http://www.escher3d.com, https://miscsolutions.wordpress.com

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                              • undefined
                                Veti
                                last edited by 17 Mar 2019, 15:00

                                the steppers havent arrived yet.
                                but this seems to be a common problem
                                see these benchys from a prusa.
                                https://youtu.be/FAXUjZZER5E?t=563

                                undefined 1 Reply Last reply 17 Mar 2019, 17:08 Reply Quote 0
                                • undefined
                                  Phaedrux Moderator @Veti
                                  last edited by 17 Mar 2019, 17:08

                                  @veti said in Artefacts on walls:

                                  the steppers havent arrived yet.
                                  but this seems to be a common problem
                                  see these benchys from a prusa.
                                  https://youtu.be/FAXUjZZER5E?t=563

                                  That looks like plain old ringing to me though.

                                  Z-Bot CoreXY Build | Thingiverse Profile

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                                  • undefined
                                    Veti
                                    last edited by 20 Mar 2019, 19:38

                                    ok my 0.9 stepper motors arrived.

                                    Looks ok from this angle
                                    0_1553110555588_IMG_20190320_202637.jpg
                                    Same Cube, different angle, but still a lot better than before
                                    0_1553110561962_IMG_20190320_202747.jpg

                                    However now i am getting layer shifts (as seen at the bottom layer), so i have to do some more tuning.

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                                    • undefined
                                      Veti
                                      last edited by 21 Mar 2019, 19:18

                                      the layer shifts were due to the lowered stealthchop -> spreadcycle switchover.

                                      its not that important but i think it would be more consistent to specify the V Parameter in M569 as mm/s rather than clock cycles

                                      undefined 1 Reply Last reply 22 Mar 2019, 09:06 Reply Quote 0
                                      • undefined
                                        dc42 administrators @Veti
                                        last edited by dc42 22 Mar 2019, 09:06

                                        @veti said in Artefacts on walls:

                                        its not that important but i think it would be more consistent to specify the V Parameter in M569 as mm/s rather than clock cycles

                                        Then we would need to reprogram the stepper drivers when you set the steps/mm. So I compromised with setting the TPWMTHRS value but reporting the corresponding speed too. Also bear in mind that these are belt speeds, which for CoreXY, delta. SCARA| etc. printers are not the same as head speeds.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                        • undefined
                                          Veti
                                          last edited by 6 Apr 2019, 13:10

                                          so i bought an ender 3 on sale and was surprised to find the same artefacts on the wall. I have not done much tuning on the machine yet.
                                          This is using a board with marlin 2.0

                                          0_1554556146376_IMG_20190406_150516.jpg

                                          so am i beeing to picky and there are inherent artefacts for 3d printing?

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