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Artefacts on walls

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Tuning and tweaking
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  • undefined
    DocTrucker
    last edited by 6 Mar 2019, 07:50

    Alongside the already popular polymer dampers there is also mass inertial dampers to consider. That said I've not heard of these being used on printers yet and would limit the max accelerations the steppers could achieve without stalling. Whether that effects the accelerations and instant speeds used in printing is another question.

    Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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    • undefined
      DocTrucker
      last edited by 6 Mar 2019, 07:52

      Are you already running on the current limit of the Maestro or 80% of stepper max current whichever is smaller?

      Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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      • undefined
        Veti
        last edited by 6 Mar 2019, 09:14

        I am currently running my steppers at 67%

        I can give 80% a try.

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        • undefined
          Veti
          last edited by 8 Mar 2019, 17:51

          after a long time of testing and adjusting

          chaining to different motors -> Still there.
          switching to 16 tooth pulley -> Still there but small ripple distance decrease
          using Spreadcycle instead of Stealthchop -> Still there , just more motor noise
          chaning all toothed idler to smooth ones and twisting the belt -> Still there.
          modifying some parts for better belt alignment -> Still there.
          upping the current -> Still there
          relubricating all the rails -> Still there.

          i then rotated the part by 45 degrees. this causes the part to be printed by only one motor at a time.
          -> The ripples decreased in distance.

          So i guess i will some 0.9 degrees steppers and combine them with a 16 tooth pulley and see if that helps

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          • undefined
            Phaedrux Moderator
            last edited by 8 Mar 2019, 18:02

            What are the motors?

            Z-Bot CoreXY Build | Thingiverse Profile

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            • undefined
              Veti
              last edited by 8 Mar 2019, 18:25

              Model 17HS8401
              Step Angle 1.8 (deg)
              Motor Length (mm) 48
              Rated Current (A) 1.8
              Phase Resistance (Ohm) 1.8
              Phase Inductance (mH) 3.2
              Holding Torque (N.cm) 52
              Detent Torque (N.cm) 2.6
              Rotor Inertia (g.cm2) 68
              Lead Wire (No) 4
              Motor Weight (g) 400

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              • undefined
                dc42 administrators
                last edited by 8 Mar 2019, 18:29

                What type of printer is it, which firmware version are you running, and what is your extruder steps/mm ?

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • undefined
                  Veti
                  last edited by 8 Mar 2019, 18:36

                  its a Hypercube Fusion CoreXY with linear rails.
                  Duet Maestro with Firmware Version: 2.02(RTOS) (2018-12-24b1)
                  Extruder Steps are 415 for Bondtech BMG

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                  • undefined
                    dc42 administrators
                    last edited by 11 Mar 2019, 21:46

                    I'm not and expert on CoreXY machines. I've seen a number of threads about similar artefacts on CoreXY machines. AFAIR the pitch of the artefacts generally matches the belt pitch, and the cause is generally friction. Using non-toothed idlers may also contribute.

                    Until you resolve this issue, I suggest you use spreadCycle mode for the X and Y drivers, also run them at higher rather than lower current.

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                    • undefined
                      Veti
                      last edited by 17 Mar 2019, 15:00

                      the steppers havent arrived yet.
                      but this seems to be a common problem
                      see these benchys from a prusa.
                      https://youtu.be/FAXUjZZER5E?t=563

                      undefined 1 Reply Last reply 17 Mar 2019, 17:08 Reply Quote 0
                      • undefined
                        Phaedrux Moderator @Veti
                        last edited by 17 Mar 2019, 17:08

                        @veti said in Artefacts on walls:

                        the steppers havent arrived yet.
                        but this seems to be a common problem
                        see these benchys from a prusa.
                        https://youtu.be/FAXUjZZER5E?t=563

                        That looks like plain old ringing to me though.

                        Z-Bot CoreXY Build | Thingiverse Profile

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                        • undefined
                          Veti
                          last edited by 20 Mar 2019, 19:38

                          ok my 0.9 stepper motors arrived.

                          Looks ok from this angle
                          0_1553110555588_IMG_20190320_202637.jpg
                          Same Cube, different angle, but still a lot better than before
                          0_1553110561962_IMG_20190320_202747.jpg

                          However now i am getting layer shifts (as seen at the bottom layer), so i have to do some more tuning.

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                          • undefined
                            Veti
                            last edited by 21 Mar 2019, 19:18

                            the layer shifts were due to the lowered stealthchop -> spreadcycle switchover.

                            its not that important but i think it would be more consistent to specify the V Parameter in M569 as mm/s rather than clock cycles

                            undefined 1 Reply Last reply 22 Mar 2019, 09:06 Reply Quote 0
                            • undefined
                              dc42 administrators @Veti
                              last edited by dc42 22 Mar 2019, 09:06

                              @veti said in Artefacts on walls:

                              its not that important but i think it would be more consistent to specify the V Parameter in M569 as mm/s rather than clock cycles

                              Then we would need to reprogram the stepper drivers when you set the steps/mm. So I compromised with setting the TPWMTHRS value but reporting the corresponding speed too. Also bear in mind that these are belt speeds, which for CoreXY, delta. SCARA| etc. printers are not the same as head speeds.

                              Duet WiFi hardware designer and firmware engineer
                              Please do not ask me for Duet support via PM or email, use the forum
                              http://www.escher3d.com, https://miscsolutions.wordpress.com

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                              • undefined
                                Veti
                                last edited by 6 Apr 2019, 13:10

                                so i bought an ender 3 on sale and was surprised to find the same artefacts on the wall. I have not done much tuning on the machine yet.
                                This is using a board with marlin 2.0

                                0_1554556146376_IMG_20190406_150516.jpg

                                so am i beeing to picky and there are inherent artefacts for 3d printing?

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                                • undefined
                                  dc42 administrators
                                  last edited by 6 Apr 2019, 14:12

                                  I can think of three likely causes of artefacts like that, that go all the way across the face (not just at the leading edge, which is symptomatic of ringing):

                                  1. Belt issues. If that's the case then the pitch will be related to the belt tooth pitch and will not vary with layer height or extrusion width. A possible cause is the use of smooth idlers instead of toothed ones.

                                  2. Motor issues (least likely). In this case the pitch of the artefacts will be a multiple of full motor steps, most likely it will be 1, 2 or 4 full steps.

                                  3. Extruder issues. In this case then the pitch will decrease if you increase layer height or extrusion width. A possible cause is the use of an ungeared extruder with low steps/mm. Remedies include increasing extruder microstepping, changing from a 1.8deg to a 0.9deg motor, or changing to a geared extruder.

                                  Duet WiFi hardware designer and firmware engineer
                                  Please do not ask me for Duet support via PM or email, use the forum
                                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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