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    Thermistor problem…

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    Duet Hardware and wiring
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    • dc42undefined
      dc42 administrators
      last edited by

      @Jackal:

      I think I have also poped my VSSA fuse while unscrewing the heat block.
      I have switched to thermocouple for the hot end and it's working correctly. Is it still necessary for me to do anything with the poped fuse? Is there any adverse effect?

      What about your heated bed - doesn't that use a thermistor?

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • AndreSundefined
        AndreS
        last edited by

        @Jackal:
        If you dont connect anything to the thermistor headers, there will be no side effect.

        @Radioist5:
        are you sure, you got the right pins on E0 and E1 headers? They are both the pins on the headers facing away from connection side of the board and to the side of the big VIN terminal.
        And please, replace the 2A fuse with a F 250mA fuse. If there is another fault, there will be 2A through the microprocessor and I think that will kill him.
        250mA is the original value.
        My printer is working with this work-around good again.

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        • W3DRKundefined
          W3DRK
          last edited by

          I wonder if the next revision could use socketed pico fuses similar to the Rambo controllers?

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          • Jackalundefined
            Jackal
            last edited by

            @dc42:

            @Jackal:

            I think I have also poped my VSSA fuse while unscrewing the heat block.
            I have switched to thermocouple for the hot end and it's working correctly. Is it still necessary for me to do anything with the poped fuse? Is there any adverse effect?

            What about your heated bed - doesn't that use a thermistor?

            I use a silicon heat pad (stuck onto an aluminium plate) which comes with thermocouple wiring

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            • Radioist5undefined
              Radioist5
              last edited by

              Andre and dc42: Thanks for the comments - I'll try the right specs on the fuse… Anyway, processor still working - the X,Y,Z motors are still rolling smoothly (much better than on my old RAMP), and no problems with the web interface 🙂

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              • Radioist5undefined
                Radioist5
                last edited by

                Connecting an external 250 mA fuse between E1 thermistor VSSA pin and E0 stop GND pin as a substitute for F1 fuse solved my problem 🙂 Temperature readings now ok. Thanks again, AndreS and dc42!

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                • dc42undefined
                  dc42 administrators
                  last edited by

                  I'm glad you got it working again. I suggest you check your hot end and bed wiring very carefully, because you must have had a short between a thermistor wire and a heater, fan or stepper motor wire.

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                  • capundefined
                    cap
                    last edited by

                    hi im having the same problem and ive just switched to the e3d volcano head and the heater block wires are exposed on by the heater block so i think i may have popped the same fuse
                    but i can not locate the fuse to cheek it im no engineer and my soldering skills are medium crap at best

                    can anyone help locate the fuse
                    and how hard is it to replace it

                    warning brain may explode

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                    • dc42undefined
                      dc42 administrators
                      last edited by

                      The fuse is behind the ESP8266 WiFi adapter in a little rectangle on the silk screen labelled F1. It doesn't have metal end caps, so the easiest way to check it is to use a multimeter to measure the resistance between one of the endstop ground pins and the VSSA pin on one of the thermistor connectors. It should be about 2 ohms on production boards and about 8 ohms on pre-production boards.

                      To replace the fuse you would need a hot air soldering station. That is why some users bypass it with an external fuse instead.

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

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                      • capundefined
                        cap
                        last edited by

                        hi thanks found it it has popped and i solidered onto the (E0 vssa) pin and the paneldue ground pin



                        i left a long wire soldered onto a slow blow 0.25a fuse which ill replace with a fuse holder and small glass fuse 0.25a next week which is why i left a long wire on for now
                        before i plug this in and connect is this correct also will this over load the negative trace if i plug a paneldue in ?

                        warning brain may explode

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                        • capundefined
                          cap
                          last edited by

                          here the responsible party for blowing the fuse

                          not usre if its too clear but the heater wires have become exposed and must of made contact with main body of the extruder at some point

                          warning brain may explode

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                          • W3DRKundefined
                            W3DRK
                            last edited by

                            Just a rant but I really hate how these Chinese thermistors come with their leads sleeved in paper-thin PTFE. One reason…tighten that screw more than a little and you've just pinched right though. I imagine in some scenarios this could even lead to a potential fire.

                            Another reason is PTFE isn't safe to use at temperatures as high as some hot-ends are capable of operating. I've seen several "all metal" hot ends come equipped this way. And look for type-K thermocouples on Amazon, they're all sleeved in PTFE. It's like making a kitchen pan out of plastic.....why even bother?

                            @Cap: If I were you I'd get some high-temperature fiberglass sleeving and use that to insulate the thermistor leads. Also, looking at that fuse fix makes me cringe. There's a strong potential for those long fuse leads to pick up noise and interfere with your temperature readings. I also doubt that big glass fuse is even remotely capable acting fast enough to protect the processor in the event of another short. If you're in the US, I stock replacement VSSA fuses and could properly repair your board for a reasonable cost and turn it around the next day.

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                            • capundefined
                              cap
                              last edited by

                              im in the uk and i now have fiberglass sleeving and new thermistors heading to me from e3d

                              as for the wires they go straight down throw the case printed in abs and dont run along the board it self so hopefull they should be fine but yes tomorrow ill go to me local hardware store and change the fuse to as small glass 0.25a fuse inside a fuse holder

                              warning brain may explode

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                              • capundefined
                                cap
                                last edited by

                                rant warning
                                but i am vexed about a blown fuse i could not software reset are pull out and change where was the logic in having a fuse you need specialized equipment to change and selling the board to hobbyists…....grr vents steam
                                do not get me wrong i have and will still recommend this board to others over other boards i have tried and tested Menzies rumba and ramps
                                but if it needs a fuse please make an easy reset fuse are easy changeable fuse are whats the point
                                i choose this board over beagle bone boards and smoothie boards but if this board dies because of a fuse i counld not easily replace then ill try a different board completely

                                warning brain may explode

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                                • dc42undefined
                                  dc42 administrators
                                  last edited by

                                  Use a 100 to 250mA quick-blow fuse. A slow-blow fuse might not protect the PCB traces and vias,

                                  Duet WiFi hardware designer and firmware engineer
                                  Please do not ask me for Duet support via PM or email, use the forum
                                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                  • capundefined
                                    cap
                                    last edited by

                                    thanks i do have to say costumer support on a Sunday iyour just spoiling us you guys are on top of your costumer support game

                                    warning brain may explode

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                                    • W3DRKundefined
                                      W3DRK
                                      last edited by

                                      While I don't disagree a socketed fuse would be nice, you're actually fortunate that VSSA fuse is there at all. Had this been a wired Duet, Smoothieboard, any Makerbase board, and probably a few others that don't have analog ground protection you likely would have permanently damaged the board beyond reasonable repair.

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                                      • capundefined
                                        cap
                                        last edited by

                                        yes i do agree i am fortunate that a fuse was there
                                        but all early boards came with reset fuse are old car fuse to protect some parts of the circuity
                                        kind of shocked that we are now stepping backwards and not using them

                                        warning brain may explode

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                                        • capundefined
                                          cap
                                          last edited by

                                          p.s ive now done a quick test power and thermistors plugged in only and it works again few think i may change over to the pt100 stop this from happening again

                                          warning brain may explode

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                                          • dc42undefined
                                            dc42 administrators
                                            last edited by

                                            As W3DRK says, the VSSA fuse is something that you won't find on any other board AFAIK. The reason for it is that there have been sporadic reports of the microcontroller on wired Duets getting fried. Other details of the failure suggested that a likely cause was a short from a heater output to a thermistor input. That's why I added the VSSA fuse. I thought that it might save perhaps 1 user in 1000 writing off their Duet WiFi. I am very surprised that it seems to be more like 1 user in 100.

                                            I have already suggested that when we next revise the Duet WiFi PCB, we use a different fuse. If we do then it will still be SMD because of space and cost constraints, but it will be larger and have metal end caps, making it easier to replace.

                                            The fuses that you get on some other control boards may not protect the PCB and the microcontroller from this type of short. The fuse I chose has a low current rating so that it blows quickly, and a resistance high enough to limit the current before it blows, so that the vias on the PCB can handle the surge and the ground voltage disturbance is kept at a safe value.

                                            Duet WiFi hardware designer and firmware engineer
                                            Please do not ask me for Duet support via PM or email, use the forum
                                            http://www.escher3d.com, https://miscsolutions.wordpress.com

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