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    Continuous vertical lines on shell

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    • Phaedruxundefined
      Phaedrux Moderator @Diamondback
      last edited by

      @diamondback the drive gear bolt is easy to overtighten and damage the bearing. There's the one in the lid and the one in the frame. There's also the idler arm bearing.

      A regular pattern that shows on all axis would seem to me to be an extruder issue and the titan Aero is known to have some issues with bearings. First place I'd look anyway.

      Does changing the extrusion amount change the distance between ridges?

      Z-Bot CoreXY Build | Thingiverse Profile

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      • Phaedruxundefined
        Phaedrux Moderator
        last edited by

        @diamondback said in Continuous vertical lines on shell:

        is there an easy way to check?

        You'd have to visually inspect the bearing at the very least. Black oil leaking out would be a tell tale sign.

        Z-Bot CoreXY Build | Thingiverse Profile

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        • dc42undefined
          dc42 administrators
          last edited by

          Here are some tests you can do:

          1. If you print a cube, do you get that pattern on both pairs of faces, or only one pair? If both faces then it's probably and extrusion issue. If one pair then it's an axis movement issue.

          2. If you change the layer height or the extrusion width (so that the extrusion rate per linear mm of the print changes), does the pitch of the vertical lines change? If yes then it's an extrusion issue, if no then it's an axis movement issue.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

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          • Diamondbackundefined
            Diamondback
            last edited by

            Thank you both a lot for your answers, since my Aero is a bit tricky to take apart I'll test print two cubes at .1 and .3mm layers first to further assure that it's an extrusion issue.

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            • Diamondbackundefined
              Diamondback
              last edited by

              Ok so, results are in, the change in layer height made a massive difference, with .3 the issue is barely visible (probably frequency high enough for it to disappear?), while .1 shows it very clearly.
              It also shows on all walls of the cube, even though one axis seems to suffer a bit less (on both cubes), but's clearly visible on all walls.

              So other than Titan bearings, any other ideas I can try before taking the printer apart? Maybe something about micro stepping, interpolation etc? Bed leveling maybe? (I got a Z probe installed)

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              • dc42undefined
                dc42 administrators
                last edited by

                You can try adjusting the extruder microstepping, but I suspect a problem with the extruder gears or hobbed shaft.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • nopheadundefined
                  nophead
                  last edited by

                  If the striations are vertically aligned doesn't that rule out the extruder? I mean wouldn't it be a remarkable coincidence to have a perimeter that was an exact multiple of the extruder microsteps or tooth pitch?

                  Isn't it more likely axis speed modulations?

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                  • nopheadundefined
                    nophead
                    last edited by

                    @Diamondback ,

                    Is the pitch of the lines related to the belt tooth pitch?

                    Do you have any toothed belts running tooth side inwards over smooth pulleys?

                    petrzmaxundefined Diamondbackundefined 2 Replies Last reply Reply Quote 0
                    • petrzmaxundefined
                      petrzmax @nophead
                      last edited by petrzmax

                      @nophead I have similiar problem and I have toothed belts running tooth side inwards over smooth pulleys. Do You think that it cause this problem?

                      I had this problem also on the printer which has belts only on tooth pulleys.

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                      • dc42undefined
                        dc42 administrators @nophead
                        last edited by

                        @nophead said in Continuous vertical lines on shell:

                        If the striations are vertically aligned doesn't that rule out the extruder? I mean wouldn't it be a remarkable coincidence to have a perimeter that was an exact multiple of the extruder microsteps or tooth pitch?

                        Isn't it more likely axis speed modulations?

                        That's a good point. But if it's axis speed modulations, why does it change with layer height?

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • Diamondbackundefined
                          Diamondback @nophead
                          last edited by

                          @nophead said in Continuous vertical lines on shell:

                          @Diamondback ,

                          Is the pitch of the lines related to the belt tooth pitch?

                          Do you have any toothed belts running tooth side inwards over smooth pulleys?

                          I'm not quite sure how I would relate the line pitch to the belt pitch, any tips?

                          I do have a smooth idler facing the teeth on the Y-axis (which is also the axis that shows the issue more), I have the correct toothed idler around, attaching it just ended up being a pain so I left the stock (smooth) one in there.

                          I wonder though why this wasn't an issue from the beginning when I got the printer, possibly softer teeth than my Gates belt now? Ie the teeth just being depressed enough that it didn't really matter?

                          @dc42 said in Continuous vertical lines on shell:

                          @nophead said in Continuous vertical lines on shell:

                          If the striations are vertically aligned doesn't that rule out the extruder? I mean wouldn't it be a remarkable coincidence to have a perimeter that was an exact multiple of the extruder microsteps or tooth pitch?

                          Isn't it more likely axis speed modulations?

                          That's a good point. But if it's axis speed modulations, why does it change with layer height?

                          Hm maybe something to do with some extruder jerk or whatever value leading to different speeds at higher flowrates? Pressure advance?

                          Phaedruxundefined 1 Reply Last reply Reply Quote 0
                          • Phaedruxundefined
                            Phaedrux Moderator @Diamondback
                            last edited by

                            @diamondback said in Continuous vertical lines on shell:

                            I'm not quite sure how I would relate the line pitch to the belt pitch, any tips?

                            The belt pitch is likely 2mm. Is the distance between ridges also 2mm?

                            Z-Bot CoreXY Build | Thingiverse Profile

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                            • Diamondbackundefined
                              Diamondback @Phaedrux
                              last edited by

                              @phaedrux said in Continuous vertical lines on shell:

                              @diamondback said in Continuous vertical lines on shell:

                              I'm not quite sure how I would relate the line pitch to the belt pitch, any tips?

                              The belt pitch is likely 2mm. Is the distance between ridges also 2mm?

                              The pitch seems to be something like 1.2mm (averaged over 7 peaks), hard to measure...

                              nopheadundefined 1 Reply Last reply Reply Quote 0
                              • petrzmaxundefined
                                petrzmax
                                last edited by

                                I have measured mine and it was the same distance which You measured.

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                                • nopheadundefined
                                  nophead @Diamondback
                                  last edited by

                                  @diamondback How many teeth on your pulleys?

                                  If it isn't related to belt pitch then perhaps motor steps.

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                                  • Diamondbackundefined
                                    Diamondback @nophead
                                    last edited by

                                    @nophead said in Continuous vertical lines on shell:

                                    @diamondback How many teeth on your pulleys?

                                    If it isn't related to belt pitch then perhaps motor steps.

                                    Both idler and pulley have 20 teeth on both axis.

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                                    • petrzmaxundefined
                                      petrzmax
                                      last edited by

                                      I have found the solution. You need to use teeth idlers instead of flat.

                                      Diamondbackundefined 1 Reply Last reply Reply Quote 0
                                      • Diamondbackundefined
                                        Diamondback @petrzmax
                                        last edited by

                                        @petrzmax said in Continuous vertical lines on shell:

                                        I have found the solution. You need to use teeth idlers instead of flat.

                                        Glad this worked for you 🙂 I'm in the middle of switching my idler to a toothed one as well, need to fabricate a custom screw first though, the idler is 5mm ID and the attachment is an M4 screw....

                                        petrzmaxundefined 1 Reply Last reply Reply Quote 0
                                        • petrzmaxundefined
                                          petrzmax @Diamondback
                                          last edited by petrzmax

                                          @diamondback I'm in fabricating phase aswell. The research I made told me that it should make ghosting less visible and get rid of this lines. Unfortunatelly i have not standard derlin idlers so I will need to print idlers. I hope they will be good quality. If they will not I will need to buy metal ones and redesigns some parts which I'm trying to avoid.

                                          nopheadundefined 1 Reply Last reply Reply Quote 0
                                          • nopheadundefined
                                            nophead @petrzmax
                                            last edited by

                                            @petrzmax This is how I first solved the problem: http://hydraraptor.blogspot.com/2011/06/half-belt-hack.html

                                            For Mendel90 I just put a half twist in the return path of the belt because toothed idlers were not commonly available then.

                                            0_1563268339458_x_axis_assembly.png

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