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    Continuous vertical lines on shell

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    • Diamondbackundefined
      Diamondback
      last edited by

      Ok so, results are in, the change in layer height made a massive difference, with .3 the issue is barely visible (probably frequency high enough for it to disappear?), while .1 shows it very clearly.
      It also shows on all walls of the cube, even though one axis seems to suffer a bit less (on both cubes), but's clearly visible on all walls.

      So other than Titan bearings, any other ideas I can try before taking the printer apart? Maybe something about micro stepping, interpolation etc? Bed leveling maybe? (I got a Z probe installed)

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      • dc42undefined
        dc42 administrators
        last edited by

        You can try adjusting the extruder microstepping, but I suspect a problem with the extruder gears or hobbed shaft.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

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        • nopheadundefined
          nophead
          last edited by

          If the striations are vertically aligned doesn't that rule out the extruder? I mean wouldn't it be a remarkable coincidence to have a perimeter that was an exact multiple of the extruder microsteps or tooth pitch?

          Isn't it more likely axis speed modulations?

          dc42undefined 1 Reply Last reply Reply Quote 0
          • nopheadundefined
            nophead
            last edited by

            @Diamondback ,

            Is the pitch of the lines related to the belt tooth pitch?

            Do you have any toothed belts running tooth side inwards over smooth pulleys?

            petrzmaxundefined Diamondbackundefined 2 Replies Last reply Reply Quote 0
            • petrzmaxundefined
              petrzmax @nophead
              last edited by petrzmax

              @nophead I have similiar problem and I have toothed belts running tooth side inwards over smooth pulleys. Do You think that it cause this problem?

              I had this problem also on the printer which has belts only on tooth pulleys.

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              • dc42undefined
                dc42 administrators @nophead
                last edited by

                @nophead said in Continuous vertical lines on shell:

                If the striations are vertically aligned doesn't that rule out the extruder? I mean wouldn't it be a remarkable coincidence to have a perimeter that was an exact multiple of the extruder microsteps or tooth pitch?

                Isn't it more likely axis speed modulations?

                That's a good point. But if it's axis speed modulations, why does it change with layer height?

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • Diamondbackundefined
                  Diamondback @nophead
                  last edited by

                  @nophead said in Continuous vertical lines on shell:

                  @Diamondback ,

                  Is the pitch of the lines related to the belt tooth pitch?

                  Do you have any toothed belts running tooth side inwards over smooth pulleys?

                  I'm not quite sure how I would relate the line pitch to the belt pitch, any tips?

                  I do have a smooth idler facing the teeth on the Y-axis (which is also the axis that shows the issue more), I have the correct toothed idler around, attaching it just ended up being a pain so I left the stock (smooth) one in there.

                  I wonder though why this wasn't an issue from the beginning when I got the printer, possibly softer teeth than my Gates belt now? Ie the teeth just being depressed enough that it didn't really matter?

                  @dc42 said in Continuous vertical lines on shell:

                  @nophead said in Continuous vertical lines on shell:

                  If the striations are vertically aligned doesn't that rule out the extruder? I mean wouldn't it be a remarkable coincidence to have a perimeter that was an exact multiple of the extruder microsteps or tooth pitch?

                  Isn't it more likely axis speed modulations?

                  That's a good point. But if it's axis speed modulations, why does it change with layer height?

                  Hm maybe something to do with some extruder jerk or whatever value leading to different speeds at higher flowrates? Pressure advance?

                  Phaedruxundefined 1 Reply Last reply Reply Quote 0
                  • Phaedruxundefined
                    Phaedrux Moderator @Diamondback
                    last edited by

                    @diamondback said in Continuous vertical lines on shell:

                    I'm not quite sure how I would relate the line pitch to the belt pitch, any tips?

                    The belt pitch is likely 2mm. Is the distance between ridges also 2mm?

                    Z-Bot CoreXY Build | Thingiverse Profile

                    Diamondbackundefined 1 Reply Last reply Reply Quote 0
                    • Diamondbackundefined
                      Diamondback @Phaedrux
                      last edited by

                      @phaedrux said in Continuous vertical lines on shell:

                      @diamondback said in Continuous vertical lines on shell:

                      I'm not quite sure how I would relate the line pitch to the belt pitch, any tips?

                      The belt pitch is likely 2mm. Is the distance between ridges also 2mm?

                      The pitch seems to be something like 1.2mm (averaged over 7 peaks), hard to measure...

                      nopheadundefined 1 Reply Last reply Reply Quote 0
                      • petrzmaxundefined
                        petrzmax
                        last edited by

                        I have measured mine and it was the same distance which You measured.

                        1 Reply Last reply Reply Quote 0
                        • nopheadundefined
                          nophead @Diamondback
                          last edited by

                          @diamondback How many teeth on your pulleys?

                          If it isn't related to belt pitch then perhaps motor steps.

                          Diamondbackundefined 1 Reply Last reply Reply Quote 0
                          • Diamondbackundefined
                            Diamondback @nophead
                            last edited by

                            @nophead said in Continuous vertical lines on shell:

                            @diamondback How many teeth on your pulleys?

                            If it isn't related to belt pitch then perhaps motor steps.

                            Both idler and pulley have 20 teeth on both axis.

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                            • petrzmaxundefined
                              petrzmax
                              last edited by

                              I have found the solution. You need to use teeth idlers instead of flat.

                              Diamondbackundefined 1 Reply Last reply Reply Quote 0
                              • Diamondbackundefined
                                Diamondback @petrzmax
                                last edited by

                                @petrzmax said in Continuous vertical lines on shell:

                                I have found the solution. You need to use teeth idlers instead of flat.

                                Glad this worked for you 🙂 I'm in the middle of switching my idler to a toothed one as well, need to fabricate a custom screw first though, the idler is 5mm ID and the attachment is an M4 screw....

                                petrzmaxundefined 1 Reply Last reply Reply Quote 0
                                • petrzmaxundefined
                                  petrzmax @Diamondback
                                  last edited by petrzmax

                                  @diamondback I'm in fabricating phase aswell. The research I made told me that it should make ghosting less visible and get rid of this lines. Unfortunatelly i have not standard derlin idlers so I will need to print idlers. I hope they will be good quality. If they will not I will need to buy metal ones and redesigns some parts which I'm trying to avoid.

                                  nopheadundefined 1 Reply Last reply Reply Quote 0
                                  • nopheadundefined
                                    nophead @petrzmax
                                    last edited by

                                    @petrzmax This is how I first solved the problem: http://hydraraptor.blogspot.com/2011/06/half-belt-hack.html

                                    For Mendel90 I just put a half twist in the return path of the belt because toothed idlers were not commonly available then.

                                    0_1563268339458_x_axis_assembly.png

                                    petrzmaxundefined 1 Reply Last reply Reply Quote 0
                                    • petrzmaxundefined
                                      petrzmax @nophead
                                      last edited by

                                      @nophead Thanks for the idea! I will try to give it a go, but I'm on CoreXY and ther might be a problem with twisting them. Never tried twisting them before 🙂

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                                      • nopheadundefined
                                        nophead
                                        last edited by

                                        @petrzmax Not sure it will work on core XY because the you can only put the twist in a stretch that doesn't contract to a short length, ideally constant length like above. I am working on an H-bot design and concluded I needed toothed idlers.

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                                        • Diamondbackundefined
                                          Diamondback
                                          last edited by Diamondback

                                          Ok, got my idler changed now to the correct toothed one, but that didn't do much I'm afraid...
                                          So back to extrusion related issue I guess. Anything I can try to adjust software wise before taking the Titan apart?

                                          Maybe someone can take a look at my config.g in the first post and see if there are any obvious issues

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                                          • nopheadundefined
                                            nophead
                                            last edited by

                                            If you print something with different outside dimensions do you ever get diagonal lines? I can't see how the extruder can create vertically aligned striations.

                                            How many shells are you using. With single wall I sometimes see striations from the infill pattern through the wall.

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