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    Having problems with Anycubic Kossel Linear Plus calibration

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    • SnakeSPundefined
      SnakeSP
      last edited by SnakeSP

      The firmware upgrade guide tells to update not only the firmware itself, but DuetWiFiServer and DuetWebControl.
      WHATS_NEW.md for 2.04RC1 says, that compatible files are:
      DuetWiFiServer 1.23
      DuetWebControl 1.22.6 or 2.0.0-RC6 or 2.0.0-RC7

      But i cannot find those files. Can you point me where to get those?
      And also a question: what is an appropriate order to upgrade firmware? Upload all 3 files to /sys through Settings-General-Upload files declining update offers and run M997 S0:1:2 after that, correct? Will it preserve my network settings or i'll need to connect using usb and terminal to restore those?
      Nevermind. Found those:
      WiFiServer in 2.0.3 release
      WebControl

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      • SnakeSPundefined
        SnakeSP
        last edited by SnakeSP

        Results so far:
        updated firmware
        changed bed thermistor to B4725 C7.060000e-8
        recalibrated with 15.881 (recalibrated Z probe, at Z=0 no paper can be placed under the nozzle)
        tried printing

        1. 190C 50C babystep=0 - no sticking to bed at all
        2. 190C 50C babystep=-0.5 - partially sticking, corners not sticking
        3. 190C 50C babystep=-0.8 - smashed into the bed
        4. 200C 60C babystep=-0.5 - better sticking, some corners not sticking
        5. 200C 60C babystep=-0.6 - same
          But when trying to print at center of the bed - no sticking until babystep=-0.12 at all

        Looks like the calibration is still not consistent, although with S-1 it reports height deviations less than 0.07:
        G32
        G32 bed probe heights: 0.056 0.037 -0.068 -0.010 0.041 0.026 -0.060 -0.038 0.058 0.032 -0.059 -0.034 -0.000 0.021 0.029 -0.031, mean -0.000, deviation from mean 0.042

        Thoughts:
        either calibration is still incorrect or temperature is still incorrect.

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        • Vetiundefined
          Veti
          last edited by

          can you check with 7 factor what the rod length is calculated to be.
          and maybe try 8 factor.
          https://duet3d.dozuki.com/Wiki/Calibrating_a_delta_printer

          SnakeSPundefined 1 Reply Last reply Reply Quote 1
          • SnakeSPundefined
            SnakeSP @Veti
            last edited by

            @veti Will do a bit later.
            For now i've got some more interesting findings. Near the morning i've got crazy and ended up with Hotend at 235C and bed at 80C. And suddenly PLA sticked to bed even without any babystep. The print quality was bad, but plastic sticks. So it looks like more likely the problem is not with calibration itself, but with thermistors showing fake temperatures.
            Hotend thermistor was set to B3950 (as on Biqu site where i've bought it).
            Bed was B4267 as in Marlin.
            I took a multimeter and tried to measure the temperature with it. For bed it was about 5С under on multimeter till 60C on Duet and about 8-9C under from 60С till 85C on Duet.
            But with hotend this is a different story. I tried to put a thermocouple from multimeter to the heating cube near the thermistor shaft and the results on multimeter were absurdly low:
            173C when it was 235C on Duet.
            So the problem for now is: how to make printer thermistors show actual temperature (or at least close to real)?

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            • Vetiundefined
              Veti
              last edited by

              @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

              Hotend thermistor was set to B3950 (as on Biqu site where i've bought it).

              the chinese B3950 are a bit of a pain. that beta is only accurate for the range of 25-50C.
              There seem to be different variation of these that behave differently at higher temperature ranges.
              I had some trouble with those and in the end got a pt1000.

              SnakeSPundefined 1 Reply Last reply Reply Quote 0
              • SnakeSPundefined
                SnakeSP @Veti
                last edited by

                @veti Don't have PT1000 right now, but looks like i'll end with it.
                But i need to make prints by the end of this week and won't be able to get PT1000 by then.

                As for the current thermistor, i've managed to get almost acceptable results up to 100C so far by using boiling water and measuring thermistor resistance (B3988). Now thinking how to get resistance at 200-250C. Possibly can steal curling iron from my wife and use it to get needed temperature 🙂

                SnakeSPundefined 1 Reply Last reply Reply Quote 0
                • SnakeSPundefined
                  SnakeSP @SnakeSP
                  last edited by

                  @snakesp No luck, curling iron won't give steady temperature...
                  Yet looks like it is possible to print using temperature approximations with current beta: +5-10C on hotend and +7C on bed. Not best quality, but sufficient so far. Will get PT1000 or PT100 after a while.

                  Now back to calibration. The outcoming print does not have accurate dimensions. Z is less for 0,05, which is good enough.
                  But X and Y are off +0.3 - +0.4 mm. Which is not good. Changing rod length should resolve this i assume, but the question is: should i use autocalibration with S7 or just leave the calibrations as they are and only change the rod length in config-override.g?

                  Vetiundefined 1 Reply Last reply Reply Quote 0
                  • Vetiundefined
                    Veti @SnakeSP
                    last edited by

                    @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

                    PT1000 or PT100

                    PT100 will need a daughterboard.

                    should i use autocalibration with S7

                    i would do it once and see what the result is. you dont have to save it.

                    But X and Y are off +0.3 - +0.4 mm.

                    i have read that even though marlin uses 267 for rod length, some users say its 266.5

                    SnakeSPundefined 1 Reply Last reply Reply Quote 0
                    • Danalundefined
                      Danal
                      last edited by Danal

                      You said in your first post "no change to rods and carriages", and "changed the heating cube and nozzle". Do those changes affect Joint-to-Joint distance of the rods in any way? If not, stick to the length that worked for you in Marlin. With "worked" defined as "produced correct X & Y measurements".

                      -and-

                      Consider upgrading to Haydn Huntley magnetic-ball-end rods. They are the single biggest upgrade you can do to this printer; they will result in more noticeable quality than the change of controller board (I have one of these printers). And... Haydn's rods are marked for length. If you use his rods, always use that marked length.

                      Delta / Kossel printer fanatic

                      SnakeSPundefined 1 Reply Last reply Reply Quote 0
                      • Danalundefined
                        Danal
                        last edited by

                        Oh, and I'm running an E3D hotend in a Smart Effector. Running E3D's thermistor with no problems, and I regularly print anywhere from 190 to 240.

                        Delta / Kossel printer fanatic

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                        • SnakeSPundefined
                          SnakeSP @Veti
                          last edited by

                          @veti Yes, i know PT100 requres daughterboard, but it should be most accurate. I'm really tired of temperature sensors calibrations 🙂
                          PT1000 is cheaper, but i will need to change the heating cube at least because i haven't found PT1000 in 3 mm capsule, only in 4 mm.

                          Did calibration with S7:
                          6:14:15 PMM666
                          Endstop adjustments X-0.72 Y1.04 Z-0.32, tilt X-0.03% Y-0.20%
                          6:14:07 PMM665
                          Diagonals 274.863:274.863:274.863, delta radius 136.095, homed height 287.654, bed radius 115.0, X 0.469°, Y -0.907°, Z 0.000°
                          6:13:58 PMG32
                          Calibrated 7 factors using 16 points, deviation before 0.132 after 0.024
                          Don't think that 274.863 for rod will do any good, too big difference with reality.
                          Stayed at 266.5 for now. X is 100.32 mm (for 100 mm in model), Y is 100.97 mm. Will try M579 to compensate.

                          Vetiundefined 1 Reply Last reply Reply Quote 0
                          • SnakeSPundefined
                            SnakeSP @Danal
                            last edited by

                            @danal In fact Marlin never gave really accurate dimensions. Y and Z were fine (less than 0.1 mm deviations), but X was always 1% more than it should be. This was with 267mm rod length. I assume that was due to inaccurate printer build. That's why a have rebuilt whole frame from scratch. And at the same time changed MB to Duet to move to 32 bit and 24 V for faster printing.
                            Now the X and Y dimesions errors are close, so looks like this can be compensated with M579.
                            As for Haydn's rods: too expensive right now for me. But i'm working on selfmade magball arms to test (with cylinder magnets in rod and steel balls on effector and carriages).

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                            • Danalundefined
                              Danal
                              last edited by

                              Unless you've posted newer files that I missed...

                              Your config-override contains:

                              M665 L271.500 R135.224 H287.541 B115.0 X0.505 Y-0.998 Z0.000

                              @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

                              @danal In fact Marlin never gave really accurate dimensions. Y and Z were fine (less than 0.1 mm deviations), but X was always 1% more than it should be. This was with 267mm rod length. I assume that was due to inaccurate printer build. That's why a have rebuilt whole frame from scratch. And at the same time changed MB to Duet to move to 32 bit and 24 V for faster printing.
                              Now the X and Y dimesions errors are close, so looks like this can be compensated with M579.

                              Got it. Sounds good.

                              As for Haydn's rods: too expensive right now for me. But i'm working on selfmade magball arms to test (with cylinder magnets in rod and steel balls on effector and carriages).

                              Cool! Magnetic joints really do help this printer. Of course, measure them as best you can after you build them (maybe even take them to a local school, or maker space, or...).

                              Delta / Kossel printer fanatic

                              SnakeSPundefined 1 Reply Last reply Reply Quote 0
                              • SnakeSPundefined
                                SnakeSP @Danal
                                last edited by SnakeSP

                                @danal
                                config-override.g now has the following:
                                M665 L266.500:266.500:266.500 R133.832 H287.529 B115.0 X0.460 Y-0.913 Z0.000
                                M666 X-0.711 Y1.035 Z-0.324 A-0.03 B-0.20

                                The main thing for rods is to build them at the same jig, so they are totally egual in length. But yes, length measures are important too.

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                                • Vetiundefined
                                  Veti @SnakeSP
                                  last edited by

                                  @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

                                  because i haven't found PT1000 in 3 mm

                                  https://www.precisionpiezo.co.uk/product-page/pt1000-sensor

                                  SnakeSPundefined 1 Reply Last reply Reply Quote 0
                                  • SnakeSPundefined
                                    SnakeSP @Veti
                                    last edited by

                                    @veti Thanks

                                    Vetiundefined 1 Reply Last reply Reply Quote 0
                                    • Vetiundefined
                                      Veti @SnakeSP
                                      last edited by

                                      @snakesp
                                      also https://de.aliexpress.com/item/32859917151.html?spm=a2g0x.12010612.8148356.9.667521f6v8RTfh

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                                      • SnakeSPundefined
                                        SnakeSP
                                        last edited by SnakeSP

                                        Got PT100 sensor. So now i'm almost sure the nozzle temperature is shown correctly.
                                        However i'm still not even near to solving the first layer problem...
                                        Started from scratch and removed everything to defaults. Meazured Z probe trigger height. Strangely enough now it is 15.845 mm (but measurements are consistent at x0y0). But it is different at other points. So changed bed.g to reflect those differences.
                                        Autocalibration showed:
                                        Calibrated 6 factors using 16 points, deviation before 0.007 after 0.006
                                        and was consistent after several attempts.
                                        So i conclude that printer is now calibrated.
                                        Out of PLA so moved to PETG at 60x240 for first layer and 60x220 at subsequent layers.
                                        But when i try to print i get first layer smashed into the bed just as before. After 2-3 layers it delaminates from table.
                                        Tried using babystep +0.05 - no changes except that first layer is not smashed into table that hard as before.
                                        With babystep up to +0.15 got something looking like normal extrusion but it delaminated from bed also.
                                        Really out of ideas once again...

                                        infiniteloopundefined 1 Reply Last reply Reply Quote 0
                                        • Danalundefined
                                          Danal
                                          last edited by

                                          Given the babystep, it sounds like you are close.

                                          Try:

                                          G28
                                          G0 Z5
                                          G1 Z0 F800

                                          And see if the nozzle is JUST touching the bed. Paper should drag but not get stuck. If this is off, change the probe height and recalibrate. Keep doing this until paper just drags after the above three commands.

                                          If this works, as a double check, starting from the Z0 above, enter more commands, to check at a different spot on the bed:
                                          G0 Z5
                                          G0 Y50
                                          G1 Z0

                                          Still "just touching?"

                                          Let us know.

                                          Delta / Kossel printer fanatic

                                          SnakeSPundefined 1 Reply Last reply Reply Quote 0
                                          • infiniteloopundefined
                                            infiniteloop @SnakeSP
                                            last edited by

                                            @SnakeSP

                                            With babystep up to +0.15 got something looking like normal extrusion but it delaminated from bed also.

                                            It’s a good approach to play with babystepping until you get a proper first layer. @Danal is right, you are close. And don’t be shy to go even higher: sometimes it is better to lay the filament smoothly onto the surface instead of pressing it into the bed.

                                            Then, as @Veti posted (on 1st of September), „if i need to adjust it with microstepping to get a good first layer i update the offset with the microstepping used“. Good advice.

                                            Delamination on subsequent layers is a different story: One reason may be the specific filament you use. More often, the upper layers cool down too quickly, so try to set your temperature to 240 deg. for all layers. Next, turn down the part cooling fan and see what happens then. Finally, you can try to close the sides of your printer, PETG doesn’t like fresh air.

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