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    Having problems with Anycubic Kossel Linear Plus calibration

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    • Danalundefined
      Danal
      last edited by Danal

      You said in your first post "no change to rods and carriages", and "changed the heating cube and nozzle". Do those changes affect Joint-to-Joint distance of the rods in any way? If not, stick to the length that worked for you in Marlin. With "worked" defined as "produced correct X & Y measurements".

      -and-

      Consider upgrading to Haydn Huntley magnetic-ball-end rods. They are the single biggest upgrade you can do to this printer; they will result in more noticeable quality than the change of controller board (I have one of these printers). And... Haydn's rods are marked for length. If you use his rods, always use that marked length.

      Delta / Kossel printer fanatic

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      • Danalundefined
        Danal
        last edited by

        Oh, and I'm running an E3D hotend in a Smart Effector. Running E3D's thermistor with no problems, and I regularly print anywhere from 190 to 240.

        Delta / Kossel printer fanatic

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        • SnakeSPundefined
          SnakeSP @Veti
          last edited by

          @veti Yes, i know PT100 requres daughterboard, but it should be most accurate. I'm really tired of temperature sensors calibrations 🙂
          PT1000 is cheaper, but i will need to change the heating cube at least because i haven't found PT1000 in 3 mm capsule, only in 4 mm.

          Did calibration with S7:
          6:14:15 PMM666
          Endstop adjustments X-0.72 Y1.04 Z-0.32, tilt X-0.03% Y-0.20%
          6:14:07 PMM665
          Diagonals 274.863:274.863:274.863, delta radius 136.095, homed height 287.654, bed radius 115.0, X 0.469°, Y -0.907°, Z 0.000°
          6:13:58 PMG32
          Calibrated 7 factors using 16 points, deviation before 0.132 after 0.024
          Don't think that 274.863 for rod will do any good, too big difference with reality.
          Stayed at 266.5 for now. X is 100.32 mm (for 100 mm in model), Y is 100.97 mm. Will try M579 to compensate.

          Vetiundefined 1 Reply Last reply Reply Quote 0
          • SnakeSPundefined
            SnakeSP @Danal
            last edited by

            @danal In fact Marlin never gave really accurate dimensions. Y and Z were fine (less than 0.1 mm deviations), but X was always 1% more than it should be. This was with 267mm rod length. I assume that was due to inaccurate printer build. That's why a have rebuilt whole frame from scratch. And at the same time changed MB to Duet to move to 32 bit and 24 V for faster printing.
            Now the X and Y dimesions errors are close, so looks like this can be compensated with M579.
            As for Haydn's rods: too expensive right now for me. But i'm working on selfmade magball arms to test (with cylinder magnets in rod and steel balls on effector and carriages).

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            • Danalundefined
              Danal
              last edited by

              Unless you've posted newer files that I missed...

              Your config-override contains:

              M665 L271.500 R135.224 H287.541 B115.0 X0.505 Y-0.998 Z0.000

              @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

              @danal In fact Marlin never gave really accurate dimensions. Y and Z were fine (less than 0.1 mm deviations), but X was always 1% more than it should be. This was with 267mm rod length. I assume that was due to inaccurate printer build. That's why a have rebuilt whole frame from scratch. And at the same time changed MB to Duet to move to 32 bit and 24 V for faster printing.
              Now the X and Y dimesions errors are close, so looks like this can be compensated with M579.

              Got it. Sounds good.

              As for Haydn's rods: too expensive right now for me. But i'm working on selfmade magball arms to test (with cylinder magnets in rod and steel balls on effector and carriages).

              Cool! Magnetic joints really do help this printer. Of course, measure them as best you can after you build them (maybe even take them to a local school, or maker space, or...).

              Delta / Kossel printer fanatic

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              • SnakeSPundefined
                SnakeSP @Danal
                last edited by SnakeSP

                @danal
                config-override.g now has the following:
                M665 L266.500:266.500:266.500 R133.832 H287.529 B115.0 X0.460 Y-0.913 Z0.000
                M666 X-0.711 Y1.035 Z-0.324 A-0.03 B-0.20

                The main thing for rods is to build them at the same jig, so they are totally egual in length. But yes, length measures are important too.

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                • Vetiundefined
                  Veti @SnakeSP
                  last edited by

                  @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

                  because i haven't found PT1000 in 3 mm

                  https://www.precisionpiezo.co.uk/product-page/pt1000-sensor

                  SnakeSPundefined 1 Reply Last reply Reply Quote 0
                  • SnakeSPundefined
                    SnakeSP @Veti
                    last edited by

                    @veti Thanks

                    Vetiundefined 1 Reply Last reply Reply Quote 0
                    • Vetiundefined
                      Veti @SnakeSP
                      last edited by

                      @snakesp
                      also https://de.aliexpress.com/item/32859917151.html?spm=a2g0x.12010612.8148356.9.667521f6v8RTfh

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                      • SnakeSPundefined
                        SnakeSP
                        last edited by SnakeSP

                        Got PT100 sensor. So now i'm almost sure the nozzle temperature is shown correctly.
                        However i'm still not even near to solving the first layer problem...
                        Started from scratch and removed everything to defaults. Meazured Z probe trigger height. Strangely enough now it is 15.845 mm (but measurements are consistent at x0y0). But it is different at other points. So changed bed.g to reflect those differences.
                        Autocalibration showed:
                        Calibrated 6 factors using 16 points, deviation before 0.007 after 0.006
                        and was consistent after several attempts.
                        So i conclude that printer is now calibrated.
                        Out of PLA so moved to PETG at 60x240 for first layer and 60x220 at subsequent layers.
                        But when i try to print i get first layer smashed into the bed just as before. After 2-3 layers it delaminates from table.
                        Tried using babystep +0.05 - no changes except that first layer is not smashed into table that hard as before.
                        With babystep up to +0.15 got something looking like normal extrusion but it delaminated from bed also.
                        Really out of ideas once again...

                        infiniteloopundefined 1 Reply Last reply Reply Quote 0
                        • Danalundefined
                          Danal
                          last edited by

                          Given the babystep, it sounds like you are close.

                          Try:

                          G28
                          G0 Z5
                          G1 Z0 F800

                          And see if the nozzle is JUST touching the bed. Paper should drag but not get stuck. If this is off, change the probe height and recalibrate. Keep doing this until paper just drags after the above three commands.

                          If this works, as a double check, starting from the Z0 above, enter more commands, to check at a different spot on the bed:
                          G0 Z5
                          G0 Y50
                          G1 Z0

                          Still "just touching?"

                          Let us know.

                          Delta / Kossel printer fanatic

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                          • infiniteloopundefined
                            infiniteloop @SnakeSP
                            last edited by

                            @SnakeSP

                            With babystep up to +0.15 got something looking like normal extrusion but it delaminated from bed also.

                            It’s a good approach to play with babystepping until you get a proper first layer. @Danal is right, you are close. And don’t be shy to go even higher: sometimes it is better to lay the filament smoothly onto the surface instead of pressing it into the bed.

                            Then, as @Veti posted (on 1st of September), „if i need to adjust it with microstepping to get a good first layer i update the offset with the microstepping used“. Good advice.

                            Delamination on subsequent layers is a different story: One reason may be the specific filament you use. More often, the upper layers cool down too quickly, so try to set your temperature to 240 deg. for all layers. Next, turn down the part cooling fan and see what happens then. Finally, you can try to close the sides of your printer, PETG doesn’t like fresh air.

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                            • SnakeSPundefined
                              SnakeSP @Danal
                              last edited by

                              @Danal
                              Got these results (with bed at 60C):
                              x0y0 - a bit too high
                              x-50y0 - ok
                              x-50y-50 - too low
                              x-50y50 - a bit too high
                              x0y50 - ok
                              x50y50 - ok
                              x50y0 - ok
                              x50y-50 - a bit too low

                              So looks like the bed is slightly tilted? Tried recalibrating with S8 and got this:
                              M665 L266.500:266.500:266.500 R133.769 H287.544 B115.0 X0.385 Y-1.246 Z0.000
                              M666 X-1.295 Y1.179 Z0.116 A0.34 B0.21
                              But the check results are exactly the same.

                              @infiniteloop Looks like just babystepping won't be enough here as there is a problem with probing results described above.

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                              • Danalundefined
                                Danal
                                last edited by

                                OK, you can try to physically level the bed a little.

                                Whether you do or not, do this:

                                1. Get the Z-Probe offset as correct as possible at X0Y0

                                2. Run a calibration. Maybe several.

                                3. Run a mesh bed probe. Be sure and put the G-Code to activate bed mesh in your slicer start script (I don't remember the exact code and don't have a printer near at this moment).

                                Also, if you test by hand again, like above, be sure mesh is active when you test.

                                You may have to repeat these steps a couple of times. But it all starts with correct probe offset (at X0Y0).

                                Delta / Kossel printer fanatic

                                SnakeSPundefined 1 Reply Last reply Reply Quote 0
                                • Vetiundefined
                                  Veti
                                  last edited by

                                  can you post the picture of a bed mesh level? G29

                                  Danalundefined 1 Reply Last reply Reply Quote 0
                                  • Danalundefined
                                    Danal @Veti
                                    last edited by

                                    @Veti said in Having problems with Anycubic Kossel Linear Plus calibration:

                                    can you post the picture of a bed mesh level? G29

                                    YES!! @SnakeSP Please post.

                                    Delta / Kossel printer fanatic

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                                    • SnakeSPundefined
                                      SnakeSP @Danal
                                      last edited by SnakeSP

                                      @Danal @Veti
                                      Changed Z probe offset so calibration now gives good output at x0y0 - can just drag paper under the nozzel.
                                      Made bed mesh.
                                      G29.png
                                      Rebooted printer and loaded bed mesh.
                                      But tests with going to Z0 give the same result as before even with bed mesh compensation.

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                                      • Vetiundefined
                                        Veti
                                        last edited by

                                        that bed would account for the slight irregularities that you are seeing. so you will need to print with mesh bed levelling enabled.

                                        check with M122 that the bed was actually loaded and is active.

                                        SnakeSPundefined 1 Reply Last reply Reply Quote 0
                                        • SnakeSPundefined
                                          SnakeSP @Veti
                                          last edited by

                                          @Veti
                                          M122:
                                          === Move ===
                                          Hiccups: 0, FreeDm: 169, MinFreeDm: 163, MaxWait: 26536ms
                                          Bed compensation in use: mesh, comp offset 0.000

                                          so mesh is enabled. Then why the nozzle height is good at center but too low at x-50 y-50 for example? I thought with mesh enabled nozzle height should be more accurate at all points.
                                          One more thing, on loading bed mesh (G29 S1) i get this:
                                          Warning: the height map was loaded when the current Z=0 datum was not determined probing. This may result in a height offset.
                                          What am i missing?

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                                          • Vetiundefined
                                            Veti
                                            last edited by

                                            just checking, but you did generate a new heightmap when i asked you to run the G29?

                                            SnakeSPundefined 1 Reply Last reply Reply Quote 0
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