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Z axis issue: wrong movement (layers)

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  • undefined
    zecchi @Phaedrux
    last edited by 3 Jan 2020, 21:50

    @Phaedrux
    2mm pitch. (I ordered the 8mm pitch but it arrived wrong).

    undefined 1 Reply Last reply 3 Jan 2020, 21:58 Reply Quote 0
    • undefined
      zecchi @Phaedrux
      last edited by 3 Jan 2020, 21:53

      @Phaedrux
      I've shorter 8mm pitch lead screws. I'll try with them.

      1 Reply Last reply Reply Quote 0
      • undefined
        Phaedrux Moderator @zecchi
        last edited by 3 Jan 2020, 21:58

        @zecchi said in Z axis issue: wrong movement (layers):

        2mm pitch.

        Well there goes that theory.

        With a 2mm lead, and 1.8 degree motors (deduced from your 1600 steps per mm on Z) your full step resolution is 0.01mm. So you have no limits there.

        What are the motor specs?

        Z-Bot CoreXY Build | Thingiverse Profile

        undefined 1 Reply Last reply 3 Jan 2020, 22:11 Reply Quote 0
        • undefined
          zecchi @Phaedrux
          last edited by 3 Jan 2020, 22:11

          @Phaedrux
          So, if my layer height is 0.2mm isn't a problem, correct?

          Motor: 1.5A , 1.8°. Classic 17HS4401 stepper motor.

          undefined 2 Replies Last reply 3 Jan 2020, 22:17 Reply Quote 0
          • undefined
            Phaedrux Moderator @zecchi
            last edited by 3 Jan 2020, 22:17

            @zecchi said in Z axis issue: wrong movement (layers):

            @Phaedrux
            So, if my layer height is 0.2mm isn't a problem, correct?

            Correct

            Z-Bot CoreXY Build | Thingiverse Profile

            1 Reply Last reply Reply Quote 0
            • undefined
              Phaedrux Moderator @zecchi
              last edited by 3 Jan 2020, 22:19

              @zecchi said in Z axis issue: wrong movement (layers):

              Motor: 1.5A , 1.8°. Classic 17HS4401 stepper motor.

              I'm unable to find a data sheet that seems close. There are many sub-models of 17H4401 between many manufacturers. I didn't even see any that were 1.5a.

              Can you find a data sheet that seems to match your motor based on what you know about it?

              Z-Bot CoreXY Build | Thingiverse Profile

              undefined 1 Reply Last reply 3 Jan 2020, 23:41 Reply Quote 0
              • undefined
                zecchi @Phaedrux
                last edited by 3 Jan 2020, 23:41

                @Phaedrux
                Second line of this datasheet:
                17HS2408-MotionKing.pdf

                Now I realize that the seller made fun of me selling this motor as 1.5A instead 1.3A (I re-cecked and in the description is written 1.5A😠 ).

                undefined 1 Reply Last reply 3 Jan 2020, 23:43 Reply Quote 0
                • undefined
                  zecchi @zecchi
                  last edited by zecchi 1 Mar 2020, 23:46 3 Jan 2020, 23:43

                  @zecchi
                  My fault , the line is actually the number eight. So the current is 1.7A. awesome.

                  This is the link :
                  € 21,62 20%OFF | Nema17 Stepper Motor 42 motor Nema 17 motor 42BYGH 1.5A 38mm 17HS4401 motor 4-lead for 3D printer CNC
                  https://a.aliexpress.com/BBHPrX2gL

                  1 Reply Last reply Reply Quote 0
                  • undefined
                    zecchi
                    last edited by 4 Jan 2020, 23:46

                    This is the response to M122 command:

                    Screenshot_20200104-212211.jpg

                    Screenshot_20200104-212217.jpg

                    Screenshot_20200104-212224.jpg

                    If you see something strange ,please let me know.

                    1 Reply Last reply Reply Quote 0
                    • undefined
                      Phaedrux Moderator
                      last edited by 5 Jan 2020, 03:16

                      Everything looks good to me. I think it is mechanical though. I went through a similar ordeal with my own Z axis a while ago. There was a repeating pattern. It wasn't exactly like your pattern but similar in nature. I ended up tearing the entire Z axis apart and replacing many of the chinese belts, pulleys, idlers, lead screws with better quality alternatives as I suspected some eccentricities in the pulleys and possibly some misalignment or bend in the lead screws. I was able to get it mostly eliminated, but it could still be seen in certain lighting conditions, but more faintly.

                      Take it apart. Inspect everything. Roll the lead screws on a flat surface. Check the couplers and pulleys. Test the motors and feel how they move in your fingers. Try different motors.

                      Z-Bot CoreXY Build | Thingiverse Profile

                      undefined 1 Reply Last reply 5 Jan 2020, 09:09 Reply Quote 0
                      • undefined
                        bot
                        last edited by 5 Jan 2020, 04:23

                        Is this issue dependent on layer TIME at all?

                        IE, if a series of layers take the same time, the pattern repeats evenly, but if the layers vary in time, the pattern has a different frequency?

                        I think it could be your bed heater heater model/thermistor settings. Are you using the same thermistor in your heat bed as for your hotends? Your config indicates this. I don't see any heater model parameters in your M307 command for the bed heater. This would be using the default heater model, which is based on an e3d V6, no?

                        Many heating elements can expand and contract, or rather distort and contort in different ways, causing the position of the Z axis to vary slightly. Better tuning of the heater could help, if this is the case.

                        *not actually a robot

                        undefined 2 Replies Last reply 5 Jan 2020, 09:12 Reply Quote 1
                        • undefined
                          zecchi @Phaedrux
                          last edited by 5 Jan 2020, 09:09

                          @Phaedrux said in Z axis issue: wrong movement (layers):

                          Roll the lead screws on a flat surface

                          This is absolutely ok. It has been my first test.

                          1 Reply Last reply Reply Quote 0
                          • undefined
                            zecchi @bot
                            last edited by 5 Jan 2020, 09:12

                            @bot said in Z axis issue: wrong movement (layers):

                            Is this issue dependent on layer TIME at all?

                            I don't think so. Rather it depend on height of the model: different models same errors at same height.

                            1 Reply Last reply Reply Quote 0
                            • undefined
                              zecchi @bot
                              last edited by 5 Jan 2020, 09:15

                              @bot said in Z axis issue: wrong movement (layers):

                              Are you using the same thermistor in your heat bed as for your hotends? Your config indicates this. I don't see any heater model parameters in your M307 command for the bed heater. This would be using the default heater model, which is based on an e3d V6, no?

                              Yes , I'm using e3d V6. I'll try to repeat auto-tuning of PID for the nozzle. Maybe the error is due by the instable temperature.

                              undefined 1 Reply Last reply 5 Jan 2020, 16:15 Reply Quote 0
                              • undefined
                                Phaedrux Moderator @zecchi
                                last edited by 5 Jan 2020, 16:15

                                @zecchi said in Z axis issue: wrong movement (layers):

                                @bot said in Z axis issue: wrong movement (layers):

                                Are you using the same thermistor in your heat bed as for your hotends? Your config indicates this. I don't see any heater model parameters in your M307 command for the bed heater. This would be using the default heater model, which is based on an e3d V6, no?

                                Yes , I'm using e3d V6. I'll try to repeat auto-tuning of PID for the nozzle. Maybe the error is due by the instable temperature.

                                Have you pid tuned the bed as well? Bang Bang mode on the bed could cause some up and down motion via warping and expansion.

                                Z-Bot CoreXY Build | Thingiverse Profile

                                undefined 1 Reply Last reply 5 Jan 2020, 18:32 Reply Quote 0
                                • undefined
                                  bot @Phaedrux
                                  last edited by 5 Jan 2020, 18:32

                                  @Phaedrux I think it’s worse than that. The user seems to be using pid with the bed but using default parameters. This may not be worse than bang bang but it could very well be.

                                  I don’t think the user understood what I was saying. Tuning the bed PID or trying bang bang was my suggestion, basically. I’m so bad at wording posts.

                                  *not actually a robot

                                  undefined 1 Reply Last reply 6 Jan 2020, 08:17 Reply Quote 0
                                  • undefined
                                    zecchi @bot
                                    last edited by 6 Jan 2020, 08:17

                                    @bot said in Z axis issue: wrong movement (layers):

                                    The user seems to be using pid with the bed but using default parameters

                                    Yeah , it is. I've never tuned the bed because I never use it (At least for now ).

                                    undefined 1 Reply Last reply 6 Jan 2020, 08:20 Reply Quote 0
                                    • undefined
                                      bot @zecchi
                                      last edited by 6 Jan 2020, 08:20

                                      @zecchi Sorry about that. If you're not heating the bed that is clearly not a factor.

                                      *not actually a robot

                                      1 Reply Last reply Reply Quote 0
                                      • undefined
                                        zecchi
                                        last edited by 6 Jan 2020, 08:38

                                        Today I'll try the new z axes. I set up them yesterday. My last chance...

                                        1 Reply Last reply Reply Quote 0
                                        • undefined
                                          zecchi
                                          last edited by 6 Jan 2020, 14:18

                                          And here we go!!

                                          IMG_20200106_151501.jpg

                                          The problem were the two z axis.
                                          Maybe it was due to the elasticity of the belts!!

                                          Thanks to all.

                                          undefined 1 Reply Last reply 6 Jan 2020, 14:57 Reply Quote 0
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