What is wrong with my infill?
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Ok, I give up, I just can't figure it out why my infill is so broken. I hope you guys can help
I'm printing china PETG (brand new high end PETG has the same effects). With an anycubic Predator with a Mosquito hotend and a Bondtech extruder. Outer Perimeters and solid infill no problem at speeds up to 100mm/s, I already reduced the infill speed to 40mm/s so I doubt it's the extruder.
Here's my duet config:
; Configuration file for Duet WiFi (firmware version 1.21) ; executed by the firmware on start-up ; ; generated by RepRapFirmware Configuration Tool v2 on Tue Feb 26 2019 21:31:01 GMT+0000 (Greenwich Mean Time) ; General preferences G90 ; Send absolute coordinates... M83 ; ...but relative extruder moves ; Network M550 PPredator ; Set machine name M552 S1 ; Enable network M586 P0 S1 ; Enable HTTP M586 P1 S0 ; Disable FTP M586 P2 S0 ; Disable Telnet ; Delta Settings ; default B was 185 ;Height changed due to new hotend ;M665 L440.000 R227 H456.0 B185 ; Set delta radius, diagonal rod length, printable radius and homed height M665 L440.000 R227 H422.5 B185 ; Set delta radius, diagonal rod length, printable radius and homed height M666 X0 Y0 Z0 A0.00 B0.00 ; Put your endstop adjustments here, or let auto calibration find them ; Network M552 P0.0.0.0 S1 ; Enable network and acquire dynamic address via DHCP M586 P0 S1 ; Enable HTTP M586 P1 S0 ; Disable FTP M586 P2 S0 ; Disable Telnet ; Drives M569 P0 S1 ; Drive 0 goes forwards M569 P1 S1 ; Drive 1 goes forwards M569 P2 S1 ; Drive 2 goes forwards M569 P3 S1 ; Drive 3 goes forwards M350 X16 Y16 Z16 E16 I1 ; Configure microstepping with interpolation ;M92 X80.00 Y80.00 Z80.00 E380.45 ; Set steps per mm ; Updated E for Bondtech Extruder M92 X80.00 Y80.00 Z80.00 E415 ; Set steps per mm M566 X1000 Y1000 Z1000 E1000 ; Set maximum instantaneous speed changes (mm/min) M203 X12000.00 Y12000.00 Z12000.00 E10000 ; Set maximum speeds (mm/min) M201 X3000.00 Y3000.00 Z3000.00 E3000.00 ; Set accelerations (mm/s^2) M906 X1000.00 Y1000.00 Z1000.00 E1000.00 I30 ; Set motor currents (mA) and motor idle factor in per cent M84 S30 ; Set idle timeout ; Retraction ;M207 S4.0 F5000 R-0.025 T2500 Z0.5 ; Firmware retraction ; Axis Limits M208 Z-0.4 S1 ; Set minimum Z - WARNING, possibly too low, but only setting a minus value allows the printer to baby step below ZERO-Z position ; Endstops M574 X2 Y2 Z2 S1 ; Set active high endstops ; Z-Probe ; F Dive speed in mm/sec default 120 ; T Probe Speed in mm/sec default 6000 ; Very slow settings for testing: F=20 T=600 ; H Dive height default 3 M558 P5 H2 F120 T6000 L1 ; Set Z probe type to switch and the dive height + speeds G31 P500 X0 Y0 Z16.0 ; Set Z probe trigger value, offset and trigger height M557 R185 S70 ; Define mesh grid G29 S1 ; Load the heightmap ; Heaters M307 H0 A137.8 C533.3 D1.5 V24.3 B0 ; Disable bang-bang mode for the bed heater and set PWM limit M305 P0 T100000 B4300 C0 R4700 ; Set thermistor + ADC parameters for heater 0 M143 H0 S120 ; Set temperature limit for heater 0 to 120C ; Default china sensor ;M305 P1 T100000 B4300 C0 R4700 ; Set thermistor + ADC parameters for heater 1 ; Mosquito Temperature sensor M305 P1 B3800 T500000 R4700 ; Set thermistor + ADC parameters for heater 1 - Mosquito temperature sensor M143 H1 S450 ; Set temperature limit for heater 1 to 450C ; Fans M106 P0 S0 I0 F500 H-1 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off ; Currently not connected fan below ;M106 P1 S1 I0 F500 H1 T45 ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on M106 P2 S.5 I0 F18000 H1 T45 B1 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned on ; Tools M563 P0 D0 H1 ; Define tool 0 G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C ; Automatic saving after power loss is not enabled ; Custom settings are not configured M572 D0 S0.1 ; Pressure Advance ;M591 D0 P2 C4 S1 ; Activate filament sensor M404 N1.75 ; Set for print monitor ; Disabled, not sure what it does ;M592 D0 A0.07772 B-0.00029 ; Nonlinear extrusion. Set parameters for extruder drive 0 ; Miscellaneous M501 ; Load saved parameters from non-volatile memory
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And here's my Slicer PE config
# generated by PrusaSlicer 2.2.0+win64 on 2020-04-14 at 11:19:04 UTC avoid_crossing_perimeters = 0 bed_custom_model = bed_custom_texture = bed_shape = 186.787x16.3417,184.651x32.559,181.111x48.5286,176.192x64.1288,169.933x79.2409,162.38x93.75,153.591x107.546,143.633x120.523,132.583x132.583,120.523x143.633,107.546x153.591,93.75x162.38,79.2409x169.933,64.1288x176.192,48.5286x181.111,32.559x184.651,16.3417x186.787,1.14811e-14x187.5,-16.3417x186.787,-32.559x184.651,-48.5286x181.111,-64.1288x176.192,-79.2409x169.933,-93.75x162.38,-107.546x153.591,-120.523x143.633,-132.583x132.583,-143.633x120.523,-153.591x107.546,-162.38x93.75,-169.933x79.2409,-176.192x64.1288,-181.111x48.5286,-184.651x32.559,-186.787x16.3417,-187.5x2.29621e-14,-186.787x-16.3417,-184.651x-32.559,-181.111x-48.5286,-176.192x-64.1288,-169.933x-79.2409,-162.38x-93.75,-153.591x-107.546,-143.633x-120.523,-132.583x-132.583,-120.523x-143.633,-107.546x-153.591,-93.75x-162.38,-79.2409x-169.933,-64.1288x-176.192,-48.5286x-181.111,-32.559x-184.651,-16.3417x-186.787,-3.44432e-14x-187.5,16.3417x-186.787,32.559x-184.651,48.5286x-181.111,64.1288x-176.192,79.2409x-169.933,93.75x-162.38,107.546x-153.591,120.523x-143.633,132.583x-132.583,143.633x-120.523,153.591x-107.546,162.38x-93.75,169.933x-79.2409,176.192x-64.1288,181.111x-48.5286,184.651x-32.559,186.787x-16.3417,187.5x-4.59243e-14 bed_temperature = 65 before_layer_gcode = between_objects_gcode = bottom_fill_pattern = rectilinear bottom_solid_layers = 3 bottom_solid_min_thickness = 0 bridge_acceleration = 0 bridge_angle = 0 bridge_fan_speed = 100 bridge_flow_ratio = 1 bridge_speed = 80 brim_width = 0 clip_multipart_objects = 1 colorprint_heights = complete_objects = 0 cooling = 1 cooling_tube_length = 5 cooling_tube_retraction = 91.5 default_acceleration = 0 default_filament_profile = "" default_print_profile = deretract_speed = 0 disable_fan_first_layers = 2 dont_support_bridges = 1 draft_shield = 0 duplicate_distance = 6 elefant_foot_compensation = 0 end_filament_gcode = "; Filament-specific end gcode \n;END gcode for filament\n" end_gcode = M104 S0 ; turn off temperature\nG28 X0 ; home X axis\nM84 ; disable motors\n ensure_vertical_shell_thickness = 0 external_perimeter_extrusion_width = 0.4 external_perimeter_speed = 80 external_perimeters_first = 0 extra_loading_move = -2 extra_perimeters = 1 extruder_clearance_height = 20 extruder_clearance_radius = 20 extruder_colour = "" extruder_offset = 0x0 extrusion_axis = E extrusion_multiplier = 1 extrusion_width = 0.4 fan_always_on = 1 fan_below_layer_time = 30 filament_colour = #29B2B2 filament_cooling_final_speed = 3.4 filament_cooling_initial_speed = 2.2 filament_cooling_moves = 4 filament_cost = 20 filament_density = 1.38 filament_deretract_speed = 40 filament_diameter = 1.75 filament_load_time = 0 filament_loading_speed = 28 filament_loading_speed_start = 3 filament_max_volumetric_speed = 0 filament_minimal_purge_on_wipe_tower = 15 filament_notes = "Also PETG ist super flüssig, und neigt zum Fäden ziehen.\n\nTODO\n\nVersuchen mit möglichst niedriger Termperatur zu drucken um Stringing zu vermeiden\nRetraction speed soll langsam sein, 25 sind empfohlen\nMan soll auch ein wenig Abstand zwischen Druckkopf und Platte haben, anders als bei PLA\n" filament_ramming_parameters = "120 100 6.6 6.8 7.2 7.6 7.9 8.2 8.7 9.4 9.9 10.0| 0.05 6.6 0.45 6.8 0.95 7.8 1.45 8.3 1.95 9.7 2.45 10 2.95 7.6 3.45 7.6 3.95 7.6 4.45 7.6 4.95 7.6" filament_retract_before_travel = nil filament_retract_before_wipe = nil filament_retract_layer_change = nil filament_retract_length = 1 filament_retract_lift = nil filament_retract_lift_above = nil filament_retract_lift_below = nil filament_retract_restart_extra = nil filament_retract_speed = 40 filament_settings_id = "Predator PETG" filament_soluble = 0 filament_toolchange_delay = 0 filament_type = PET filament_unload_time = 0 filament_unloading_speed = 90 filament_unloading_speed_start = 100 filament_vendor = (Unknown) filament_wipe = nil fill_angle = 45 fill_density = 10% fill_pattern = rectilinear first_layer_acceleration = 0 first_layer_bed_temperature = 65 first_layer_extrusion_width = 0.4 first_layer_height = 0.2 first_layer_speed = 40 first_layer_temperature = 240 gap_fill_speed = 80 gcode_comments = 1 gcode_flavor = reprap gcode_label_objects = 0 high_current_on_filament_swap = 0 host_type = duet infill_acceleration = 0 infill_every_layers = 1 infill_extruder = 1 infill_extrusion_width = 0.4 infill_first = 0 infill_only_where_needed = 0 infill_overlap = 15% infill_speed = 40 interface_shells = 0 layer_gcode = layer_height = 0.2 machine_max_acceleration_e = 10000,5000 machine_max_acceleration_extruding = 1500,1250 machine_max_acceleration_retracting = 1500,1250 machine_max_acceleration_x = 9000,1000 machine_max_acceleration_y = 9000,1000 machine_max_acceleration_z = 500,200 machine_max_feedrate_e = 120,120 machine_max_feedrate_x = 500,200 machine_max_feedrate_y = 500,200 machine_max_feedrate_z = 12,12 machine_max_jerk_e = 2.5,2.5 machine_max_jerk_x = 10,10 machine_max_jerk_y = 10,10 machine_max_jerk_z = 0.2,0.4 machine_min_extruding_rate = 0,0 machine_min_travel_rate = 0,0 max_fan_speed = 100 max_layer_height = 0 max_print_height = 450 max_print_speed = 80 max_volumetric_speed = 0 min_fan_speed = 100 min_layer_height = 0.07 min_print_speed = 10 min_skirt_length = 40 notes = nozzle_diameter = 0.4 only_retract_when_crossing_perimeters = 1 ooze_prevention = 0 output_filename_format = [input_filename_base].gcode overhangs = 1 parking_pos_retraction = 92 perimeter_acceleration = 0 perimeter_extruder = 1 perimeter_extrusion_width = 0.4 perimeter_speed = 80 perimeters = 4 post_process = print_host = http://192.168.178.102/ print_settings_id = Predator_Print_Testing printer_model = printer_notes = printer_settings_id = Predator_Printer printer_technology = FFF printer_variant = printer_vendor = printhost_apikey = printhost_cafile = raft_layers = 0 remaining_times = 0 resolution = 0 retract_before_travel = 2 retract_before_wipe = 0% retract_layer_change = 0 retract_length = 2 retract_length_toolchange = 10 retract_lift = 0 retract_lift_above = 0 retract_lift_below = 0 retract_restart_extra = 0 retract_restart_extra_toolchange = 0 retract_speed = 40 seam_position = aligned serial_port = serial_speed = 250000 silent_mode = 1 single_extruder_multi_material = 0 single_extruder_multi_material_priming = 1 skirt_distance = 10 skirt_height = 1 skirts = 2 slice_closing_radius = 0.049 slowdown_below_layer_time = 15 small_perimeter_speed = 80 solid_infill_below_area = 70 solid_infill_every_layers = 0 solid_infill_extruder = 1 solid_infill_extrusion_width = 0.4 solid_infill_speed = 80 spiral_vase = 0 standby_temperature_delta = -5 start_filament_gcode = "; Filament gcode\n" start_gcode = G28 ; home all axes\nG1 Z5 F5000 ; lift nozzle\n support_material = 1 support_material_angle = 0 support_material_auto = 1 support_material_buildplate_only = 0 support_material_contact_distance = 0.3 support_material_enforce_layers = 0 support_material_extruder = 1 support_material_extrusion_width = 0.4 support_material_interface_contact_loops = 0 support_material_interface_extruder = 1 support_material_interface_layers = 3 support_material_interface_spacing = 0 support_material_interface_speed = 100% support_material_pattern = rectilinear support_material_spacing = 3 support_material_speed = 40 support_material_synchronize_layers = 0 support_material_threshold = 0 support_material_with_sheath = 1 support_material_xy_spacing = 50% temperature = 240 thin_walls = 1 threads = 16 thumbnails = toolchange_gcode = top_fill_pattern = rectilinear top_infill_extrusion_width = 0.4 top_solid_infill_speed = 80 top_solid_layers = 3 top_solid_min_thickness = 0 travel_speed = 80 use_firmware_retraction = 0 use_relative_e_distances = 0 use_volumetric_e = 0 variable_layer_height = 1 wipe = 0 wipe_into_infill = 0 wipe_into_objects = 0 wipe_tower = 0 wipe_tower_bridging = 10 wipe_tower_no_sparse_layers = 0 wipe_tower_rotation_angle = 0 wipe_tower_width = 60 wipe_tower_x = 180 wipe_tower_y = 140 wiping_volumes_extruders = 70,70 wiping_volumes_matrix = 0 xy_size_compensation = 0 z_offset = 0
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@AdrAs have you try another slicer?
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Only Slic3r, with similar settings, same result
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Go through e-steps and filament diameter calibration to get mavhine extruding actuately.
Consider tuning linear/non linear extrusion correction.
Ensure nozzle diameter is set right.
Check extrusion width is set to around 105 -110% of nozzle diameter.
Be aware that some infill uses bridging parameters.
Make sure volumetric rates are in the right region foe the nozzle hotend combo. A v6 with a 0.4mm nozzle will do around 10mm3/sec.
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Well, seems like my perimeter overlap was so small, that the infill layer didn't properly connect and was "bridging" mid air. I increased the perimeter overlap and now the issue is gone ....
