need Guru on duet 3 mini5 using stall guard/sensor less homing
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that sounds like your mechanical system may have binding and is only marginally related to stall detection ... unless the binding is strong enough to trigger stall detection.
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the belts and the gearbox's are very smooth running, i have built printer with ACME threads and these were very smooth but i think the belts and gear boxes could be as good or better.
Keep coming up with things i may have forgot.
did more testing tonight the M201.1 has defiantly made an improvement, played around with the H values did not seem to have any major effect other that a bigger/louder stopping noise until i went too far and didnt stall at all.
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undefined moth4017 referenced this topic
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more testing
drive 0 =Y
drive 1 =X
Drive 4,5,6 = Z FL FR RCstill getting stall warnings is this normal?
6/26/2022, 10:19:31 AM === Diagnostics === RepRapFirmware for Duet 3 Mini 5+ version 3.4.1 (2022-06-01 21:06:56) running on Duet 3 Mini5plus WiFi (standalone mode) Board ID: 3R9YY-6T9RL-D65J0-40KMN-2UW2Z-RHYT0 Used output buffers: 2 of 40 (38 max) === RTOS === Static ram: 103684 Dynamic ram: 111176 of which 24 recycled Never used RAM 23540, free system stack 128 words Tasks: NETWORK(ready,18.0%,238) HEAT(notifyWait,0.0%,326) Move(notifyWait,0.0%,267) CanReceiv(notifyWait,0.0%,942) CanSender(notifyWait,0.0%,356) CanClock(delaying,0.0%,337) TMC(delaying,1.3%,79) MAIN(running,79.8%,388) IDLE(ready,0.0%,29) AIN(delaying,0.8%,264), total 100.0% Owned mutexes: WiFi(NETWORK) File(MAIN) === Platform === Last reset 00:06:27 ago, cause: power up Last software reset at 2022-06-25 20:48, reason: User, GCodes spinning, available RAM 23540, slot 1 Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a Error status: 0x00 MCU revision 3, ADC conversions started 387552, completed 387551, timed out 0, errs 0 Step timer max interval 752 MCU temperature: min 27.6, current 28.7, max 28.9 Supply voltage: min 23.6, current 23.8, max 24.1, under voltage events: 0, over voltage events: 0, power good: yes Heap OK, handles allocated/used 99/0, heap memory allocated/used/recyclable 2048/1206/1206, gc cycles 0 Events: 0 queued, 0 completed Driver 0: standstill, SG min 0, read errors 0, write errors 0, ifcnt 43, reads 5457, writes 17, timeouts 0, DMA errors 0, CC errors 0 Driver 1: standstill, SG min 0, read errors 0, write errors 0, ifcnt 42, reads 5458, writes 16, timeouts 0, DMA errors 0, CC errors 0 Driver 2: standstill, SG min 0, read errors 0, write errors 0, ifcnt 9, reads 5474, writes 0, timeouts 0, DMA errors 0, CC errors 0 Driver 3: standstill, SG min 2, read errors 0, write errors 0, ifcnt 12, reads 5474, writes 1, timeouts 0, DMA errors 0, CC errors 0 Driver 4: ok, SG min 0, read errors 0, write errors 0, ifcnt 34, reads 5462, writes 12, timeouts 0, DMA errors 0, CC errors 0 Driver 5: ok, SG min 0, read errors 0, write errors 0, ifcnt 34, reads 5462, writes 12, timeouts 0, DMA errors 0, CC errors 0 Driver 6: ok, SG min 0, read errors 0, write errors 0, ifcnt 33, reads 5462, writes 12, timeouts 0, DMA errors 0, CC errors 0 Date/time: 2022-06-26 10:19:29 Cache data hit count 678579454 Slowest loop: 187.57ms; fastest: 0.07ms === Storage === Free file entries: 6 SD card 0 detected, interface speed: 22.5MBytes/sec SD card longest read time 0.8ms, write time 0.0ms, max retries 0 === Move === DMs created 83, segments created 18, maxWait 23687ms, bed compensation in use: none, comp offset 0.000 === MainDDARing === Scheduled moves 24, completed 23, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1 === AuxDDARing === Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1 === Heat === Bed heaters 0 -1 -1 -1, chamber heaters 2 -1 -1 -1, ordering errs 0 Heater 0 is on, I-accum = 0.2 Heater 1 is on, I-accum = 0.3 === GCodes === Segments left: 0 Movement lock held by File HTTP is doing "M290 R1 Z-0.05" in state(s) 0 Telnet is idle in state(s) 0 File is ready with "M122" in state(s) 0 0 15, running macro USB is idle in state(s) 0 Aux is idle in state(s) 0 Trigger is idle in state(s) 0 Queue is idle in state(s) 0 LCD is idle in state(s) 0 SBC is idle in state(s) 0 Daemon is doing "G4 S50 " in state(s) 0 0, running macro Aux2 is idle in state(s) 0 Autopause is idle in state(s) 0 Code queue is empty === CAN === Messages queued 542, received 0, lost 0, boc 0 Longest wait 0ms for reply type 0, peak Tx sync delay 0, free buffers 18 (min 18), ts 301/0/0 Tx timeouts 0,0,301,0,0,241 last cancelled message type 30 dest 127 === Network === Slowest loop: 201.88ms; fastest: 0.08ms Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions HTTP sessions: 1 of 8 - WiFi - Network state is active WiFi module is connected to access point Failed messages: pending 0, notready 0, noresp 3 WiFi firmware version 1.25 WiFi MAC address f0:08:d1:02:a1:0b WiFi Vcc 3.34, reset reason Power up WiFi flash size 2097152, free heap 27088 WiFi IP address 192.168.0.19 WiFi signal strength -61dBm, mode 802.11n, reconnections 0, sleep mode modem Clock register 00002002 Socket states: 0 0 0 0 0 0 0 0 3PL Drive 0 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 440 Drive 1 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 600 Drive 4 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 964 Drive 5 runs in reverse, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 576 Drive 6 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 216 6/26/2022, 10:19:07 AM Valkyrie OK : Voltage OK : 23.9 6/26/2022, 10:19:05 AM Drive 0 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 1011 Drive 1 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 67 home Z.g 6/26/2022, 10:19:03 AM Warning: Driver 0 stalled at Z height 300.10 Drive 0 runs forwards, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 10 (937.5 mm/sec), pwmScaleSum 25, pwmScaleAuto 3, pwmOfsAuto 80, pwmGradAuto 18, pos 306 Drive 1 runs forwards, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 10 (937.5 mm/sec), pwmScaleSum 24, pwmScaleAuto 2, pwmOfsAuto 72, pwmGradAuto 19, pos 985 after revert back 6/26/2022, 10:19:02 AM Drive 0 runs forwards, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 10 (937.5 mm/sec), pwmScaleSum 23, pwmScaleAuto 0, pwmOfsAuto 78, pwmGradAuto 17, pos 344 Drive 1 runs forwards, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 10 (937.5 mm/sec), pwmScaleSum 20, pwmScaleAuto 0, pwmOfsAuto 74, pwmGradAuto 15, pos 1016 home x 6/26/2022, 10:19:02 AM Drive 0 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 866 Drive 1 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 95 start Drive 0 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 866 Drive 1 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 95 stall detection setup lower motor current 6/26/2022, 10:19:00 AM Drive 0 runs forwards, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 10 (937.5 mm/sec), pwmScaleSum 18, pwmScaleAuto 0, pwmOfsAuto 67, pwmGradAuto 19, pos 600 Drive 1 runs forwards, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 10 (937.5 mm/sec), pwmScaleSum 20, pwmScaleAuto 0, pwmOfsAuto 73, pwmGradAuto 17, pos 248 after revert back 6/26/2022, 10:18:59 AM Warning: Driver 0 stalled at Z height 300.10 6/26/2022, 10:18:56 AM lower motor current Drive 0 runs forwards, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 10 (937.5 mm/sec), pwmScaleSum 18, pwmScaleAuto 0, pwmOfsAuto 72, pwmGradAuto 15, pos 504 Drive 1 runs forwards, active low enable, timing fast, mode stealthChop, ccr 0x00053, toff 3, tblank 0, tpwmthrs 10 (937.5 mm/sec), pwmScaleSum 21, pwmScaleAuto 0, pwmOfsAuto 73, pwmGradAuto 16, pos 344 Home Y 6/26/2022, 10:18:55 AM M32 "0:/gcodes/Body50_0.2mm_PLA__1h44m.gcode" File 0:/gcodes/Body50_0.2mm_PLA__1h44m.gcode selected for printing Home All.g Home Y Drive 0 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 504 Drive 1 runs forwards, active low enable, timing fast, mode spreadCycle, ccr 0x00053, toff 3, tblank 0, hstart/hend/hdec 5/0/0, pos 88 stall detection setup 6/26/2022, 10:18:38 AM after revert back -
if you have stall detection enabled, you may get stall warnings, that's normal. I tend to get them during prints on Z when I do fast Z hops because the sudden stop during those moves also generates back emf.
<>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>
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@oliof
thanks, that's interesting to know, ive mainly seen them on Z axis , but have also seen them on X too now and again.i suppose i could set a new sensitivity (S parameter) at the end of the homing routines .
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Ok i have noticed this:-
hit the "emergency stop " button and all i run is "max z home. g" Macro as above , but its always motor 0.4 that doesn't move.
if i switch on the printer (mains on) in the config i run the same macro "max z home. g" and its motor 0.4 that doesn't move .this seems to happen 100% of the time well i did 20 tests and it happened each time.
so here is where its gets a bit odd, i swapped stepper motor wiring 4 and 6 , re did config so the stepper motor order in M584 was in the correct order again , but now its stepper motor 0.6 playing up.
so could this be a software issue as it always seems to be the first stepper in the M584 list , or just coincidence?<
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@moth4017 said in need Guru on duet 3 mini5 using stall guard/sensor less homing:
No more Gurus out there playing with the Duet 3 mini5 tmc2209
I setup homing via stalling and it worked. Compared to an actual endstop sensor it made quite a thump.
I quickly installed actual endstop sensors.
I don't like thumps.
Frederick
Printers: A FT-5 with the 713 upgrade bits, a custom MarkForged style, a small Utilmaker style, a small CoreXY from kit and a E3D MS/TC setup. Various hotends. Using Duets (2 and 3) running 3.4.6
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@moth4017 since you swapped the wiring as well it's hard to say.
<>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>
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I have the x y sensorless homing well just a gentle tap for homing,
the Z homing max also works with a gental tap, but sometimes the motor just stalls and doesnt move.<
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@oliof
i suppose it rules out if it was a mechanical issue .. -
sure, but I would check the wiring on both ends anyways to ensure there are no bad crimps.
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thats has caught me out in the past before , that would be a nice easy fix :), but not this time .
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@moth4017 said in need Guru on duet 3 mini5 using stall guard/sensor less homing:
I have the x y sensorless homing well just a gentle tap for homing,
the Z homing max also works with a gental tap, but sometimes the motor just stalls and doesnt move.That suggests you are reducing the current too much (I assume you are reducing the current) which helps with obtaining the gentle tap but also may be creating the lack of movement.
Frederick
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Ive tried settings from low to high in the sensitivity H settings from 50 to 700 current from 10% to 100% .
it does seem to be 90% of the time the first stepper motor listed in M584 stalls
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@moth4017 said in need Guru on duet 3 mini5 using stall guard/sensor less homing:
Ive tried settings from low to high in the sensitivity H settings from 50 to 700 current from 10% to 100% .
it does seem to be 90% of the time the first stepper motor listed in M584 stalls
Well, that rules out that theory.
I don't use the "stall guard" feature and know only the basics.
Good luck.
Frederick
