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    1LC - extruder randomly stopping/reversing - ≤3.5.0-rc1

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    • Exerqtorundefined
      Exerqtor @Exerqtor
      last edited by

      @Exerqtor said in 1LC - extruder randomly stopping/reversing - ≤3.5.0-rc1:

      @droftarts said in 1LC - extruder randomly stopping/reversing - ≤3.5.0-rc1:

      @Exerqtor Is that sliced with Bambuslicer, or Orcaslicer? The M205 jerk changes mid-job are odd. Changes in jerk may be upsetting PA or something. I'd definitely try turning that off.

      @droftarts Yes it's sliced in Orcaslicer, i've got "Emit limits to G-code" un-ticked in the slicer, but it still hammers in M204 & M205 commands. We touched on it in a separate thread earlier, and i opened a issue on their github regarding it, but it haven't gotten any traction.

      Anywho i can do a quick "replace "M205" with ";M205" in my text editor just to see how that fairs right away. And run the job another time.

      I just tried that, and that just makes it stop extruding at the second part of my purge line. So the M205's ain't the root issue.

      Here is a set of reports when it's not extruding with M205 removed:

      M122
      === Diagnostics ===
      RepRapFirmware for Duet 3 Mini 5+ version 3.5.0-rc.3+ (2024-02-27 13:52:47) running on Duet 3 Mini5plus WiFi (standalone mode)
      Board ID: XNHXF-HR6KL-K65J0-409N2-K9W1Z-RV2MZ
      Used output buffers: 2 of 40 (40 max)
      === RTOS ===
      Static ram: 103264
      Dynamic ram: 125500 of which 12 recycled
      Never used RAM 8872, free system stack 128 words
      Tasks: NETWORK(1,ready,15.5%,182) HEAT(3,nWait 6,0.0%,326) Move(4,nWait 6,0.2%,240) CanReceiv(6,nWait 1,0.1%,773) CanSender(5,nWait 7,0.0%,328) CanClock(7,delaying,0.0%,340) TMC(4,nWait 6,0.8%,68) MAIN(1,running,81.6%,659) IDLE(0,ready,1.0%,30) AIN(4,delaying,0.8%,260), total 100.0%
      Owned mutexes:
      === Platform ===
      Last reset 01:47:22 ago, cause: software
      Last software reset at 2024-03-10 13:33, reason: User, Gcodes spinning, available RAM 9172, slot 1
      Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
      Error status: 0x04
      Aux0 errors 0,0,0
      MCU revision 3, ADC conversions started 6442810, completed 6442810, timed out 0, errs 0
      MCU temperature: min 38.0, current 46.2, max 46.6
      Supply voltage: min 23.4, current 24.3, max 24.5, under voltage events: 0, over voltage events: 0, power good: yes
      Heap OK, handles allocated/used 99/32, heap memory allocated/used/recyclable 2048/1720/1272, gc cycles 1382
      Events: 0 queued, 0 completed
      Driver 0: standstill, SG min 0, read errors 0, write errors 0, ifcnt 50, reads 56501, writes 20, timeouts 0, DMA errors 0, CC errors 0
      Driver 1: ok, SG min 0, read errors 0, write errors 0, ifcnt 50, reads 56501, writes 20, timeouts 0, DMA errors 0, CC errors 0
      Driver 2: ok, SG min 0, read errors 0, write errors 0, ifcnt 26, reads 56514, writes 7, timeouts 0, DMA errors 0, CC errors 0
      Driver 3: ok, SG min 0, read errors 0, write errors 0, ifcnt 26, reads 56514, writes 8, timeouts 0, DMA errors 0, CC errors 0
      Driver 4: ok, SG min 0, read errors 0, write errors 0, ifcnt 25, reads 56515, writes 7, timeouts 0, DMA errors 0, CC errors 0
      Driver 5: not present
      Driver 6: not present
      Date/time: 2024-03-11 18:39:09
      Cache data hit count 4294967295
      Slowest loop: 292.67ms; fastest: 0.10ms
      === Storage ===
      Free file entries: 16
      SD card 0 detected, interface speed: 22.5MBytes/sec
      SD card longest read time 9.6ms, write time 45.2ms, max retries 0
      === Move ===
      DMs created 83, segments created 38, maxWait 4329567ms, bed compensation in use: mesh, height map offset 0.000, max steps late 1, min interval 0, bad calcs 0, ebfmin 0.00, ebfmax 0.00
      next step interrupt due in 99 ticks, enabled
      Moves shaped first try 388, on retry 98, too short 144, wrong shape 3086, maybepossible 73
      === DDARing 0 ===
      Scheduled moves 2137, completed 2129, hiccups 0, stepErrors 0, LaErrors 5, Underruns [0, 0, 21], CDDA state 3
      === DDARing 1 ===
      Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
      === Heat ===
      Bed heaters 0 -1 -1 -1, chamber heaters -1 -1 -1 -1, ordering errs 0
      Heater 0 is on, I-accum = 0.5
      Heater 1 is on, I-accum = 0.0
      === GCodes ===
      Movement locks held by null, null
      HTTP is idle in state(s) 0
      Telnet is idle in state(s) 0
      File is doing "G1 Z.25" in state(s) 0
      USB is idle in state(s) 0
      Aux is idle in state(s) 0
      Trigger is idle in state(s) 0
      Queue is idle in state(s) 0
      LCD is idle in state(s) 0
      SBC is idle in state(s) 0
      Daemon is doing "G4 P250" in state(s) 0 0, running macro
      Aux2 is idle in state(s) 0
      Autopause is idle in state(s) 0
      File2 is idle in state(s) 0, sync state 1
      Queue2 is idle in state(s) 0
      Q0 segments left 1, axes/extruders owned 0x0000807
      Code queue 0 is empty
      Q1 segments left 0, axes/extruders owned 0x0000000
      Code queue 1 is empty
      === Filament sensors ===
      check 0 clear 0
      Extruder 0 sensor: no filament
      === CAN ===
      Messages queued 47396, received 98649, lost 0, errs 0, boc 0
      Longest wait 5ms for reply type 6024, peak Tx sync delay 257, free buffers 26 (min 25), ts 24049/24049/0
      Tx timeouts 0,0,0,0,0,0
      === Network ===
      Slowest loop: 207.34ms; fastest: 0.06ms
      Responder states: MQTT(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
      HTTP sessions: 1 of 8
      === WiFi ===
      Interface state: active
      Module is connected to access point 
      Failed messages: pending 0, notrdy 0, noresp 0
      Firmware version 2.1beta7
      MAC address c4:5b:be:ce:91:93
      Module reset reason: Power up, Vcc 3.38, flash size 2097152, free heap 42872
      WiFi IP address 192.168.10.x
      Signal strength -52dBm, channel 6, mode 802.11n, reconnections 0
      Clock register 00002001
      Socket states: 0 0 0 0 0 0 0 0
      M122 B121
      Diagnostics for board 121:
      Duet TOOL1LC rev 1.1 or later firmware version 3.5.0-rc.1 (2023-08-31 16:30:01)
      Bootloader ID: SAMC21 bootloader version 2.8 (2023-07-25)
      All averaging filters OK
      Never used RAM 2832, free system stack 89 words
      Tasks: Move(3,nWait,0.0%,71) HEAT(2,nWait,0.4%,91) CanAsync(5,nWait,0.0%,54) CanRecv(3,nWait,0.0%,77) CanClock(5,nWait,0.0%,66) ACCEL(3,nWait,0.0%,53) TMC(2,delaying,3.0%,57) MAIN(1,running,91.5%,316) IDLE(0,ready,0.0%,27) AIN(2,delaying,5.1%,112), total 100.0%
      Last reset 01:47:24 ago, cause: VDD brownout
      Last software reset data not available
      Driver 0: pos 0, 568.8 steps/mm, ok, SG min 0, read errors 0, write errors 0, ifcnt 14, reads 44318, writes 2, timeouts 0, DMA errors 0, CC errors 0, steps req 0 done 74258
      Moves scheduled 2941, completed 2941, in progress 0, hiccups 4, segs 36, step errors 0, maxPrep 889, maxOverdue 0, maxInc 0, mcErrs 0, gcmErrs 0, ebfmin 0.00 max inf
      Peak sync jitter -3/9, peak Rx sync delay 215, resyncs 0/0, no timer interrupt scheduled
      VIN voltage: min 23.7, current 24.4, max 24.9
      MCU temperature: min 46.4C, current 58.2C, max 65.6C
      Last sensors broadcast 0x00000012 found 2 224 ticks ago, 0 ordering errs, loop time 0
      CAN messages queued 98607, send timeouts 0, received 47273, lost 0, free buffers 18, min 18, error reg 0
      dup 0, oos 0/0/0/0, bm 0, wbm 0, rxMotionDelay 328, adv 35585/110985
      Accelerometer: LIS3DH, status: 00
      Inductive sensor: not found
      I2C bus errors 0, naks 0, contentions 0, other errors 0
      === Filament sensors ===
      Interrupt 5726621 to 0us, poll 6 to 1585us
      Driver 0: ok
      
      droftartsundefined 1 Reply Last reply Reply Quote 0
      • droftartsundefined
        droftarts administrators @Exerqtor
        last edited by

        @Exerqtor Can you try with the M204 commands commented out as well?

        Ian

        Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

        Exerqtorundefined 1 Reply Last reply Reply Quote 0
        • dc42undefined
          dc42 administrators @Exerqtor
          last edited by

          @Exerqtor said in 1LC - extruder randomly stopping/reversing - ≤3.5.0-rc1:

          Moves scheduled 451072, completed 451072, in progress 0, hiccups 6856, segs 42, step errors 0, maxLate 2 maxPrep 759, maxOverdue 7315, maxInc 2784, mcErrs 0, gcmErrs 0, ebfmin -1.00 max inf

          I just noticed that in several of the tool board M122 reports after extrusion stops, ebfmax (maximum extrusion brought forwards) shows as infinity. That gives me something to look at.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

          1 Reply Last reply Reply Quote 2
          • Exerqtorundefined
            Exerqtor @droftarts
            last edited by

            @droftarts said in 1LC - extruder randomly stopping/reversing - ≤3.5.0-rc1:

            @Exerqtor Can you try with the M204 commands commented out as well?

            Ian

            I can give it a go this evening.

            @dc42 said in 1LC - extruder randomly stopping/reversing - ≤3.5.0-rc1:

            @Exerqtor said in 1LC - extruder randomly stopping/reversing - ≤3.5.0-rc1:

            Moves scheduled 451072, completed 451072, in progress 0, hiccups 6856, segs 42, step errors 0, maxLate 2 maxPrep 759, maxOverdue 7315, maxInc 2784, mcErrs 0, gcmErrs 0, ebfmin -1.00 max inf

            I just noticed that in several of the tool board M122 reports after extrusion stops, ebfmax (maximum extrusion brought forwards) shows as infinity. That gives me something to look at.

            Goodie!

            dc42undefined 1 Reply Last reply Reply Quote 0
            • dc42undefined
              dc42 administrators @Exerqtor
              last edited by dc42

              @Exerqtor please try this TOOL1LC firmware. It should be compatible with the 3.5.0-rc.3+ firmware you have already. I am interested in (1) any debug messages that appear in the DWC console (or alternatively on USB if you don't have DWC connected), and (2) whether extrusion still stops working properly.

              Duet3Firmware_TOOL1LC.bin

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

              Exerqtorundefined 1 Reply Last reply Reply Quote 0
              • Exerqtorundefined
                Exerqtor @dc42
                last edited by

                @dc42 Ok I'll give it a go later today.
                I've got log level 3 running so i can post that whole "transcript" from when i run the test.

                Want me to run M122 reports as well?

                dc42undefined 1 Reply Last reply Reply Quote 0
                • dc42undefined
                  dc42 administrators @Exerqtor
                  last edited by dc42

                  @Exerqtor I'd like M122 reports if it still stops extruding, or at the end if it no longer stops extruding,

                  If it no longer stops extruding, there may be small extrusion defects where it would previously have done so. In this build I detect when the infinity occurs, produce debug info to help me determine why, and attempt to recover from it (which is where the defects may occur).

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

                  Exerqtorundefined 1 Reply Last reply Reply Quote 1
                  • Exerqtorundefined
                    Exerqtor @dc42
                    last edited by Exerqtor

                    @dc42 I'm running the test print now, and it's passed the point where it used to fail earlier (it's throwing debug info, so it looks like you're on to something).

                    I'm going to let it complete and report back with the things you wanted.

                    As of writing this reply this is the following debug that's appeared in DWC:

                    12.3.2024, 16:52:22	Debug from 121: pex xpend=inf effsm=0.01 dsf=inf dbf=4.569
                    Debug from 121: 0 d=inf t=0.0 
                    Debug from 121: b=inf c=7.5001e+3 a=2.6666e-4
                    Debug from 121: 1 d=inf t=0.0 
                    Debug from 121: b=inf c=-7.5000e+3 a=-2.6667e-4
                    12.3.2024, 16:50:07	Debug from 121: pex xpend=inf effsm=0.01 dsf=inf dbf=133.702
                    Debug from 121: 0 d=inf t=0.0 
                    Debug from 121: b=inf c=3.7500e+3 a=5.3333e-4
                    Debug from 121: 1 d=inf t=0.0 
                    Debug from 121: b=inf c=-3.7501e+3 a=-5.3332e-4
                    12.3.2024, 16:49:46	Debug from 121: pex xpend=inf effsm=0.01 dsf=inf dbf=154.050
                    Debug from 121: 0 d=inf t=0.0 
                    Debug from 121: b=inf c=3.7500e+3 a=5.3333e-4
                    Debug from 121: 1 d=inf t=0.0 
                    Debug from 121: b=inf c=-3.7501e+3 a=-5.3332e-4
                    12.3.2024, 16:49:24	Debug from 121: pex xpend=inf effsm=0.01 dsf=inf dbf=77.951
                    Debug from 121: 0 d=inf t=0.0 
                    Debug from 121: b=inf c=3.7500e+3 a=5.3333e-4
                    Debug from 121: 1 d=inf t=0.0 
                    Debug from 121: b=inf c=-3.7496e+3 a=-5.3339e-4
                    12.3.2024, 16:49:03	Debug from 121: pex xpend=inf effsm=0.01 dsf=inf dbf=89.540
                    Debug from 121: 0 d=inf t=0.0 
                    Debug from 121: b=inf c=3.7500e+3 a=5.3333e-4
                    Debug from 121: 1 d=inf t=0.0 
                    Debug from 121: b=inf c=-3.7499e+3 a=-5.3334e-4
                    
                    dc42undefined Exerqtorundefined 3 Replies Last reply Reply Quote 1
                    • dc42undefined
                      dc42 administrators @Exerqtor
                      last edited by dc42

                      @Exerqtor thanks, the fact that it recovers now tells me that the infinity was responsible for the failing extrusion, and the debug tells me which of two places the infinity is generated in. You can stop the print if you wish.

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

                      1 Reply Last reply Reply Quote 1
                      • dc42undefined
                        dc42 administrators @Exerqtor
                        last edited by

                        @Exerqtor if I produce another tool board firmware in the next 30 mins or so, will you be able to test it?

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                        1 Reply Last reply Reply Quote 0
                        • Exerqtorundefined
                          Exerqtor @Exerqtor
                          last edited by

                          Well that fun didn't last long, all of a sudden i got a error in DWC that boar 121 had reconnected. Extrusion stopped at that point, and the tool heater reads offline & 2000.0C.

                          I grabbed M122 reports once i saw what had happened, then paused and canceled the print.
                          Here is the reports:

                          M122
                          === Diagnostics ===
                          RepRapFirmware for Duet 3 Mini 5+ version 3.5.0-rc.3+ (2024-02-27 13:52:47) running on Duet 3 Mini5plus WiFi (standalone mode)
                          Board ID: XNHXF-HR6KL-K65J0-409N2-K9W1Z-RV2MZ
                          Used output buffers: 1 of 40 (40 max)
                          === RTOS ===
                          Static ram: 103264
                          Dynamic ram: 128780 of which 24 recycled
                          Never used RAM 2724, free system stack 135 words
                          Tasks: NETWORK(1,ready,15.9%,196) HEAT(3,nWait 6,0.0%,336) Move(4,nWait 6,0.5%,238) CanReceiv(6,nWait 1,0.1%,543) CanSender(5,nWait 7,0.0%,328) CanClock(7,delaying,0.0%,340) TMC(4,nWait 6,0.8%,68) MAIN(1,running,80.8%,596) IDLE(0,ready,1.1%,30) AIN(4,delaying,0.8%,260), total 100.0%
                          Owned mutexes:
                          === Platform ===
                          Last reset 01:06:39 ago, cause: software
                          Last software reset at 2024-03-12 15:49, reason: User, Gcodes spinning, available RAM 8824, slot 2
                          Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
                          Error status: 0x04
                          Aux0 errors 0,0,0
                          MCU revision 3, ADC conversions started 4000082, completed 4000081, timed out 0, errs 0
                          MCU temperature: min 35.7, current 46.0, max 46.8
                          Supply voltage: min 2.8, current 24.0, max 24.4, under voltage events: 0, over voltage events: 0, power good: yes
                          Heap OK, handles allocated/used 198/33, heap memory allocated/used/recyclable 4096/2560/2100, gc cycles 788
                          Events: 1 queued, 1 completed
                          Driver 0: standstill, SG min 0, read errors 0, write errors 0, ifcnt 33, reads 13838, writes 33, timeouts 0, DMA errors 0, CC errors 0
                          Driver 1: ok, SG min 0, read errors 0, write errors 0, ifcnt 33, reads 13838, writes 33, timeouts 0, DMA errors 0, CC errors 0
                          Driver 2: standstill, SG min 0, read errors 0, write errors 0, ifcnt 21, reads 13850, writes 21, timeouts 0, DMA errors 0, CC errors 0
                          Driver 3: standstill, SG min 0, read errors 0, write errors 0, ifcnt 20, reads 13851, writes 20, timeouts 0, DMA errors 0, CC errors 0
                          Driver 4: standstill, SG min 0, read errors 0, write errors 0, ifcnt 20, reads 13851, writes 20, timeouts 0, DMA errors 0, CC errors 0
                          Driver 5: not present
                          Driver 6: not present
                          Date/time: 2024-03-12 16:56:32
                          Cache data hit count 4294967295
                          Slowest loop: 217.34ms; fastest: 0.09ms
                          === Storage ===
                          Free file entries: 16
                          SD card 0 detected, interface speed: 22.5MBytes/sec
                          SD card longest read time 10.0ms, write time 60.0ms, max retries 0
                          === Move ===
                          DMs created 83, segments created 38, maxWait 3169000ms, bed compensation in use: mesh, height map offset 0.000, max steps late 1, min interval 0, bad calcs 0, ebfmin 0.00, ebfmax 0.00
                          next step interrupt due in 48 ticks, enabled
                          Moves shaped first try 1751, on retry 490, too short 531, wrong shape 8784, maybepossible 304
                          === DDARing 0 ===
                          Scheduled moves 15147, completed 15107, hiccups 0, stepErrors 0, LaErrors 23, Underruns [0, 0, 1], CDDA state 3
                          === DDARing 1 ===
                          Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                          === Heat ===
                          Bed heaters 0 -1 -1 -1, chamber heaters -1 -1 -1 -1, ordering errs 0
                          Heater 0 is on, I-accum = 0.4
                          === GCodes ===
                          Movement locks held by null, null
                          HTTP is idle in state(s) 0
                          Telnet is idle in state(s) 0
                          File is doing "G1 X183.425 Y192.988 E.00782" in state(s) 0
                          USB is idle in state(s) 0
                          Aux is idle in state(s) 0
                          Trigger is idle in state(s) 0
                          Queue is idle in state(s) 0
                          LCD is idle in state(s) 0
                          SBC is idle in state(s) 0
                          Daemon is doing "G4 P250" in state(s) 0 0, running macro
                          Aux2 is idle in state(s) 0
                          Autopause is idle in state(s) 0
                          File2 is idle in state(s) 0, sync state 1
                          Queue2 is idle in state(s) 0
                          Q0 segments left 1, axes/extruders owned 0x0000807
                          Code queue 0 is empty
                          Q1 segments left 0, axes/extruders owned 0x0000000
                          Code queue 1 is empty
                          === Filament sensors ===
                          check 0 clear 0
                          Extruder 0 sensor: no filament
                          === CAN ===
                          Messages queued 49079, received 81477, lost 0, errs 1563, boc 0
                          Longest wait 3ms for reply type 6013, peak Tx sync delay 25557, free buffers 26 (min 25), ts 19999/19997/0
                          Tx timeouts 0,0,1,0,0,0 last cancelled message type 30 dest 127
                          === Network ===
                          Slowest loop: 204.80ms; fastest: 0.00ms
                          Responder states: MQTT(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
                          HTTP sessions: 1 of 8
                          === WiFi ===
                          Interface state: active
                          Module is connected to access point 
                          Failed messages: pending 0, notrdy 0, noresp 0
                          Firmware version 2.1beta7
                          MAC address c4:5b:be:ce:91:93
                          Module reset reason: Power up, Vcc 3.38, flash size 2097152, free heap 42896
                          WiFi IP address 192.168.10.x
                          Signal strength -52dBm, channel 6, mode 802.11n, reconnections 0
                          Clock register 00002001
                          Socket states: 0 0 0 0 0 0 0 0
                          M122 B121
                          Diagnostics for board 121:
                          Duet TOOL1LC rev 1.1 or later firmware version 3.5.0-rc.3+db (2024-03-12 08:07:55)
                          Bootloader ID: SAMC21 bootloader version 2.8 (2023-07-25)
                          All averaging filters OK
                          Never used RAM 3948, free system stack 69 words
                          Tasks: Move(3,nWait 7,0.5%,5) HEAT(2,nWait 6,0.1%,131) CanAsync(5,nWait 4,0.0%,55) CanRecv(3,nWait 1,0.2%,71) CanClock(5,nWait 1,0.0%,59) ACCEL(3,nWait 6,0.0%,53) TMC(2,delaying,3.6%,53) MAIN(1,running,91.1%,419) IDLE(0,ready,0.0%,27) AIN(2,delaying,4.6%,112), total 100.0%
                          Owned mutexes:
                          Last reset 00:01:08 ago, cause: software
                          Last software reset at 2024-03-12 16:55, reason: StackOverflow, available RAM 2968, slot 0
                          Software reset code 0x0100 ICSR 0x0042600e SP 0x20007f34 Task Move Freestk 3342 ok
                          Stack: 20004a80 20004ab4 0001cf33 20004c98 20004938 00000000 0001c011 20003320 fffffffd a5a5a5a5 00000000 20007f8c 00000000 20007f8c 0001cc97 00000000 200017c4 20001748 0001c4d7 20001748 200017c4 00000032 454c4449 00022700 0001ac77 200018e0 200018e0
                          Driver 0: pos 0, 80.0 steps/mm, standstill, SG min 0, read errors 0, write errors 1, ifcnt 23, reads 33962, writes 9, timeouts 0, DMA errors 0, CC errors 0, steps req 0 done 98869
                          Moves scheduled 1525, completed 1525, in progress 0, hiccups 52, segs 20, step errors 0, maxLate 0 maxPrep 2886, maxOverdue 1344316502, maxInc 1344316502, mcErrs 0, gcmErrs 0, ebfmin 0.00 max 1.00
                          Peak sync jitter -1/8, peak Rx sync delay 219, resyncs 0/0, no timer interrupt scheduled
                          VIN voltage: min 24.5, current 24.6, max 24.8
                          MCU temperature: min 67.2C, current 67.2C, max 69.5C
                          Last sensors broadcast 0x00000000 found 0 103 ticks ago, 0 ordering errs, loop time 0
                          CAN messages queued 587, send timeouts 0, received 2159, lost 0, errs 0, boc 0, free buffers 18, min 18, error reg 0
                          dup 0, oos 0/0/0/0, bm 0, wbm 0, rxMotionDelay 347, adv -1344256972/74642
                          Accelerometer: LIS3DH, status: 00
                          I2C bus errors 0, naks 3, contentions 0, other errors 0
                          

                          And i'll upload the entire debug log from the point where i started the print from DWC until i canceled it "here". It's INSANELY much getting printed all of a sudden for some reason, so i'll switch to log level 1 instead. It's not added this much to the log before!

                          dc42undefined 1 Reply Last reply Reply Quote 0
                          • dc42undefined
                            dc42 administrators @Exerqtor
                            last edited by dc42

                            @Exerqtor no need to upload the debug log, I have everything I need from the previous report. I'll provide another binary for you to run shortly. I'll also take a look at that M122 report.

                            Duet WiFi hardware designer and firmware engineer
                            Please do not ask me for Duet support via PM or email, use the forum
                            http://www.escher3d.com, https://miscsolutions.wordpress.com

                            Exerqtorundefined 1 Reply Last reply Reply Quote 0
                            • Exerqtorundefined
                              Exerqtor @dc42
                              last edited by Exerqtor

                              @dc42 Oh sorry I didn't see your replies since I was sifting through the debug log lol.

                              But I won't be able to test anything more today since i'm off to a meeting now, and will be away for the rest of the evening.

                              So do it whenever you have time and i'll test it tomorrow!

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                              • dc42undefined
                                dc42 administrators @Exerqtor
                                last edited by

                                @Exerqtor I reproduced the issue on the bench and fixed it. Please try this tool board firmware.

                                Duet3Firmware_TOOL1LC.bin

                                Duet WiFi hardware designer and firmware engineer
                                Please do not ask me for Duet support via PM or email, use the forum
                                http://www.escher3d.com, https://miscsolutions.wordpress.com

                                Exerqtorundefined 1 Reply Last reply Reply Quote 3
                                • Exerqtorundefined
                                  Exerqtor @dc42
                                  last edited by

                                  @dc42 said in 1LC - extruder randomly stopping/reversing - ≤3.5.0-rc1:

                                  @Exerqtor I reproduced the issue on the bench and fixed it. Please try this tool board firmware.

                                  Duet3Firmware_TOOL1LC.bin

                                  Awesome! I'm warming up the bed now before i run a test with the new binaries 🤟

                                  dc42undefined 1 Reply Last reply Reply Quote 0
                                  • dc42undefined
                                    dc42 administrators @Exerqtor
                                    last edited by

                                    @Exerqtor FYI the latest binaries of everything are now at https://www.dropbox.com/scl/fo/ljnewqssbl9bdo9vex37f/h?rlkey=m11nef0mvuc9pc8wri7rabf1b&dl=0.

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                    • Exerqtorundefined
                                      Exerqtor @dc42
                                      last edited by Exerqtor

                                      @dc42 Ok, I just installed both the Mini (even though it's the MMS version) & 1LC from that drive now and am about to fire up the test, I'll update this post once that's done.


                                      It finished without any issues! High five on that fix, it's been annoying me for quite some time now 😂

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                                      • Exerqtorundefined Exerqtor has marked this topic as solved
                                      • dc42undefined
                                        dc42 administrators @Exerqtor
                                        last edited by

                                        @Exerqtor thanks, I'm glad to get to the bottom of this. The problem was caused when the GCode called for a very short move that would take less than 2 microseconds to execute. When the move time was truncated to integer to send over CAN, the move ended up as taking zero time yet having nonzero extrusion. This resulted in a floating point divide-by-zero error. I changed the floating point library on the 1LC to a faster but less IEEE-conformant one between 3.4beta4 and 3.4rc1, and I think this caused a change in behaviour after the divide by zero occurred.

                                        Now that we have solved this one, I'd like to revisit the issue with WiFi connection causing crashes. I note that you are doing a lot of things with an LED string connected to the Duet 3 Mini dedicated LED output. Please try changing enough of that LED macro code so that M150 commands to that output don't happen; then try running with DWC connected over WiFi. I am wondering whether the DMA to that port when you use M150 could be interfering with the WiFi DMA.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                                        jens55undefined 1 Reply Last reply Reply Quote 2
                                        • droftartsundefined
                                          droftarts administrators @Exerqtor
                                          last edited by

                                          @Exerqtor bug fixed, and I still haven't got my printer up and running to test! I've been rather busy on other things, sorry.

                                          Ian

                                          Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

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                                          • jay_s_ukundefined
                                            jay_s_uk @droftarts
                                            last edited by

                                            @droftarts I'll let you "draw" this one to a close

                                            Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

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