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    Thermostatic controlled fans not working

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    • p8blrundefined
      p8blr @Phaedrux
      last edited by

      @Phaedrux console.txt

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      • Phaedruxundefined
        Phaedrux Moderator
        last edited by

        Unfortunately that doesn't tell me much.

        Can you try setting a range for T in your commands? T25:50 for instance.

        Z-Bot CoreXY Build | Thingiverse Profile

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        • fcwiltundefined
          fcwilt @p8blr
          last edited by

          @p8blr

          This is just a guess but sensor 0 is assigned to the bed heater and sensor 1 is assigned to the chamber heater.

          Correct?

          Perhaps being assigned to those non-extruder heaters, thermostatic control does not work as it does for extruder heaters?

          Frederick

          Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

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          • p8blrundefined
            p8blr @Phaedrux
            last edited by

            @Phaedrux I tried that as well but I have the same issue of the fans running all the time.

            @fcwilt said in Thermostatic controlled fans not working:

            @p8blr

            This is just a guess but sensor 0 is assigned to the bed heater and sensor 1 is assigned to the chamber heater.

            Correct?

            Perhaps being assigned to those non-extruder heaters, thermostatic control does not work as it does for extruder heaters?

            Frederick

            That is a good point, I tested assigning that fan to every sensor on my printer and the thermostatic control worked on each sensor, except the bed and chamber sensors. I wonder why that is?

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            • fcwiltundefined
              fcwilt @p8blr
              last edited by

              @p8blr

              Well the extruder fans are there to keep the cold end of the extruder "cold".

              You wouldn't want a fan to "cool" the bed or chamber, so perhaps thermostatic control is simply disabled for bed and chamber heaters.

              The code for the firmware is available if you want to look at it.

              Frederick

              Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

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              • Phaedruxundefined
                Phaedrux Moderator @fcwilt
                last edited by

                @fcwilt said in Thermostatic controlled fans not working:

                so perhaps thermostatic control is simply disabled for bed and chamber heaters.

                I don't think so. For instance, it's common to use the bed heater as a proxy to control a case cooling fan, with the assumption being that if the bed heater is on, you're probably running a print and want the Duet to be actively cooled.

                @p8blr Are the fans on a different can board than those heaters? I think this may be the reason.

                Z-Bot CoreXY Build | Thingiverse Profile

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                • fcwiltundefined
                  fcwilt @Phaedrux
                  last edited by

                  @Phaedrux said in Thermostatic controlled fans not working:

                  I don't think so. For instance, it's common to use the bed heater as a proxy to control a case cooling fan, with the assumption being that if the bed heater is on, you're probably running a print and want the Duet to be actively cooled.

                  You mean cool the Duet electronics?

                  I've just monitored the MCU temperature to decide when to run fans to cool the electronics.

                  Frederick

                  Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

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                  • infiniteloopundefined
                    infiniteloop @fcwilt
                    last edited by

                    @fcwilt

                    I've just monitored the MCU temperature to decide when to run fans to cool the electronics.

                    That’s the proper way to compensate for high ambient temperatures. However, the boards not only suffer from external heat, they can generate a lot of ’steam’ themselves, especially the stepper drivers need to dissipate several hundreds of Watts. Since there is no direct means to monitor these chips, the bed heating may be a suitable indicator of the need for active cooling. Both approaches have their merits, but they use indirect measurements anyway, so the idea of providing some ventilation in general (especially on the back of the Duet) might be good compromise.

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                    • fcwiltundefined
                      fcwilt @infiniteloop
                      last edited by

                      @infiniteloop

                      Based on the Duet documentation the chips do have a temperature sensor that can be referenced in code as a temp sensor.

                      duet chip sensor.jpg

                      I've been doing that and the fans do seem to be working as expected.

                      Frederick

                      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

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                      • infiniteloopundefined
                        infiniteloop @fcwilt
                        last edited by

                        @fcwilt

                        the chips do have a temperature sensor that can be referenced in code as a temp sensor.

                        Thermostatic control only works with the MCU sensor (that's what you do). The stepper drivers just provide a flag to signal overheating (when it's too late to start a fan).

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                        • fcwiltundefined
                          fcwilt @infiniteloop
                          last edited by

                          @infiniteloop

                          True but it is still useful.

                          duet chip sensor.jpg

                          Frederick

                          Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

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                          • infiniteloopundefined
                            infiniteloop @fcwilt
                            last edited by

                            @fcwilt

                            True but it is still useful.

                            Sure it is, depending on the circumstances - which brings me back to the start of our conversation: under specific conditions, the idea to use a proxy (as per @Phaedrux' post) makes sense. BTW: in my printer, I just engage a static fan for this purpose - poor thing, it is heavily undervolted 😥

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                            • p8blrundefined
                              p8blr @Phaedrux
                              last edited by p8blr

                              @Phaedrux Yes, on different boards. The reason I am trying to do this, is when I heat the chamber, I want to make sure that the electronics on the head are sufficiently cooled, more than just the Duet electronics, I also have a webcam on the head. I may try adding an if statement to the daemon.g to turn this fan on/off depending on the chamber temp if the thermostatic control is not an option.

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                              • Phaedruxundefined
                                Phaedrux Moderator
                                last edited by

                                What firmware version are you using?

                                https://docs.duet3d.com/en/User_manual/RepRapFirmware/CAN_limitations

                                A thermostatically-controlled fan on an expansion board can only be controlled by a temperature sensor on the same expansion board.

                                But that should be resolved in firmware after 3.3

                                Z-Bot CoreXY Build | Thingiverse Profile

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                                • p8blrundefined
                                  p8blr @Phaedrux
                                  last edited by

                                  @Phaedrux 3.5.4

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                                  • Phaedruxundefined
                                    Phaedrux Moderator
                                    last edited by Phaedrux

                                    Can you test if a fan on the mainboard will work thermostatically with those heaters?

                                    You may also want to test with 3.6 RC1 as it is nearing release.

                                    https://forum.duet3d.com/topic/37591/firmware-bundle-3-6-0-release-candidate-1-available

                                    Z-Bot CoreXY Build | Thingiverse Profile

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                                    • p8blrundefined
                                      p8blr @Phaedrux
                                      last edited by p8blr

                                      @Phaedrux Not easily, it's in a deployed system. The fact that it only doesn't work (runs all the time regardless of temp) when I assign it to the bed or chamber sensors seems telling though.

                                      Edit: I did get it to work with daemon.g with an if statement, but it'd be cool if I didn't have to do that.

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                                      • Phaedruxundefined Phaedrux marked this topic as a question
                                      • p8blrundefined
                                        p8blr @p8blr
                                        last edited by

                                        @dc42 Are you aware of any issues using chamber or bed associated sensors for thermostatically controlled fans in the latest firmware?

                                        Thanks

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                                        • dc42undefined
                                          dc42 administrators @p8blr
                                          last edited by

                                          @p8blr I am not aware of any such issues. However, I note that you are trying to control a fan connected to an expansion board using a sensor on the main board. Perhaps that combination doesn't work. Can you do some more tests to find out, e.g. try moving the sensor to an expansion board?

                                          Duet WiFi hardware designer and firmware engineer
                                          Please do not ask me for Duet support via PM or email, use the forum
                                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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