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    40mm cooling fan duct for Smart Effector - thoughts?

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    Smart effector for delta printers
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    • RGN01undefined
      RGN01
      last edited by

      Update:

      I have now finalised the design for the duct and it works well on both my Smart Effectors using 40 x 10mm Noctua fans.

      I decided to go with the BerdAir type approach as the Smart Effector became too cluttered with the layer fans on it. I'm still working on the piping and mounts for these.

      See the 40mm fan duct here https://www.thingiverse.com/thing:2844881

      Richard

      1 Reply Last reply Reply Quote 0
      • Mystaundefined
        Mysta
        last edited by

        @RGN01:

        Update:

        I have now finalised the design for the duct and it works well on both my Smart Effectors using 40 x 10mm Noctua fans.

        I decided to go with the BerdAir type approach as the Smart Effector became too cluttered with the layer fans on it. I'm still working on the piping and mounts for these.

        See the 40mm fan duct here https://www.thingiverse.com/thing:2844881

        Richard

        I commented on the thingiverse post as well but wanted to mention here I printed the berd adapter and the 40*20 fan duct, everything went well(though leveling them was a pain) used supports. The cylinder around the heatsink was a little brittle - slightly broke it when I was removing supports but could be my PETG print settings.

        Here was my orientation(tested the other adapter too) https://i.imgur.com/mXVaazo.png

        1 Reply Last reply Reply Quote 0
        • RGN01undefined
          RGN01
          last edited by

          Thanks for reporting back. Try printing with the feet on the bed - mine prints perfectly like that with support only on the bed.

          I've also uploaded a STL file for the combination of the duct and BerdAir tube mount.

          Richard

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          • RGN01undefined
            RGN01
            last edited by

            I've uploaded an improved version for the BerdAir type cooling. It only needs support on the bed - I've included sacrificial support for the rest of it.

            Mine prints perfectly in PETG with only minimal support plastic to remove.

            Richard

            Hergonowayundefined 1 Reply Last reply Reply Quote 0
            • benkayundefined
              benkay
              last edited by

              Looks great. With the new easy-print version for berd-air….is this file universal for standard v6 and volcano?

              Tevo Little monster with Duet Wifi and Smart Effector / magball arms upgrades.
              Original Prusa i3 Mk3

              1 Reply Last reply Reply Quote 0
              • benkayundefined
                benkay
                last edited by

                Looks great. With the new easy-print version for berd-air….is this file universal for standard v6 and volcano?

                Tevo Little monster with Duet Wifi and Smart Effector / magball arms upgrades.
                Original Prusa i3 Mk3

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                • RGN01undefined
                  RGN01
                  last edited by

                  Yes, I use the same for both.

                  Richard

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                  • Hergonowayundefined
                    Hergonoway @RGN01
                    last edited by

                    @rgn01

                    Hi love your design, could you share the stp/step files ? at least for the "Duct_-_no_accessories_v1.00" part ?

                    I'm struggling right now in Fusion 360 with the stl, there more than 45k meshes

                    Delta goes BrrrRRRRrrrrrRRRRrrr

                    RGN01undefined 1 Reply Last reply Reply Quote 0
                    • RGN01undefined
                      RGN01 @Hergonoway
                      last edited by

                      @hergonoway Unfortunately the CAD package I use does not support STP files so I can't do that.

                      Richard

                      Hergonowayundefined 1 Reply Last reply Reply Quote 0
                      • BenDieselundefined
                        BenDiesel
                        last edited by

                        That fan I a cool idea. I used this one for a 40mm noctua on mine
                        https://www.thingiverse.com/thing:2844881

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                        • Hergonowayundefined
                          Hergonoway @RGN01
                          last edited by Hergonoway

                          @rgn01 I was sad at first because working with this amount of mesh kill my Fusion360... and working from mesh is really not my cup of tea... but your idea of using a 40mm fan made its way into my mind 🙂 I've ended up designing my version from scratch in order to handle 3mm holes for fan with hexa nut lock and working as a shield with berdair support (for original tube size but also 1/8" tube size), so thank you !!

                          0_1530043605507_SmartEffector Shield - V4 .png

                          Delta goes BrrrRRRRrrrrrRRRRrrr

                          Chipsa82undefined RGN01undefined 2 Replies Last reply Reply Quote 0
                          • Chipsa82undefined
                            Chipsa82 @Hergonoway
                            last edited by

                            @hergonoway that is pretty much the ultimate mount for the effector ;)) would you mind sharing the model? thanks!

                            Hergonowayundefined 1 Reply Last reply Reply Quote 0
                            • Chipsa82undefined
                              Chipsa82 @RGN01
                              last edited by

                              @rgn01 Cool! is that a 40/20 blower fan?

                              RGN01undefined 1 Reply Last reply Reply Quote 0
                              • RGN01undefined
                                RGN01 @Hergonoway
                                last edited by

                                @hergonoway that looks very good. Sorry I couldn't help directly and save you the trouble of redesigning it!

                                1 Reply Last reply Reply Quote 1
                                • RGN01undefined
                                  RGN01 @Chipsa82
                                  last edited by

                                  @chipsa82 on the early photos with a blower, yes. The Noctua on the later version is a 40 x 10. I have shared my version on Thingiverse https://www.thingiverse.com/thing:2844881

                                  Hergonowayundefined 1 Reply Last reply Reply Quote 0
                                  • Hergonowayundefined
                                    Hergonoway @Chipsa82
                                    last edited by Hergonoway

                                    @chipsa82 I'll post it on thingiverse in few days, need to rework some clearance for that damn screw under the fan duct 🙂

                                    First prototype print works like a charm

                                    alt text

                                    Delta goes BrrrRRRRrrrrrRRRRrrr

                                    1 Reply Last reply Reply Quote 1
                                    • Hergonowayundefined
                                      Hergonoway @RGN01
                                      last edited by Hergonoway

                                      @rgn01 did you encountered some issue with a noctua? In terms of CFM I mean.

                                      I was a bit concerned to the amount of air during first prints. Didn't try ABS or more exotic high temp materials.

                                      I swapped recently to adda fan (because 24v) (réf AD0424HB-G7, but ad0424hs-g70 works almost the same) works really well if you managed to find one under 10$.

                                      Delta goes BrrrRRRRrrrrrRRRRrrr

                                      RGN01undefined 1 Reply Last reply Reply Quote 0
                                      • RGN01undefined
                                        RGN01 @Hergonoway
                                        last edited by

                                        @hergonoway No, I've used the same 40x10 Noctua on my other printer with a e3d Chimera printing two colour with ABS and it works just fine.

                                        1 Reply Last reply Reply Quote 0
                                        • Mystaundefined
                                          Mysta
                                          last edited by

                                          @Hergonoway I wasn't able to find your file on thingiverse, mind linking it?

                                          1 Reply Last reply Reply Quote 0
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