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    Problems with LED and Cooling Fan on Smart effector

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    Smart effector for delta printers
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    • Barracuda72undefined
      Barracuda72
      last edited by

      ok..tried a 2nd fan..same..plugged them in a alway_on port..running.. Voltage selector is ok
      Maybe its my own fault..
      Had the print fan in Fan_0 and the hotend fan in Fan_2.. plugged the hotend fan now in E1..its working now..at least the hotend fan..strange..looks like i plugged them wron into the board but never had probs before..

      starting a print now and will look for the Fan behaviour

      LED still flickering..maybe the hotend fan in a always on?

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      • dc42undefined
        dc42 administrators
        last edited by

        @Barracuda72:

        LED still flickering..maybe the hotend fan in a always on?

        Do you mean the white corner LEDs? if so, are they flickering regularly or intermittently? If the flickering is intermittent, then most likely there is a bad crimp connection in the cable. See whether waggling the cable ends induces them to flicker.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

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        • Barracuda72undefined
          Barracuda72
          last edited by

          flickering is regular.. 2 days ago they flickering when both heaters( bed and hotend) heats up..so a little drop in voltage ( use a 12V 47A 475W PSU) but now it flickers regualar..about 50Hz

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          • dc42undefined
            dc42 administrators
            last edited by

            If the flicker is regular, that sounds like you are running the fan at less than 100% PWM and you have reduced the PWM frequency. What M106 commands do you use in config.g?

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • Barracuda72undefined
              Barracuda72
              last edited by

              started a print and the print fan doenst start…guess i messed up everything 😉

              so..Printfan is on FAN_0
              Hotend fan is on FAN_1 now but that config i had the Hotend Fan on FAN_2

              config.g
              M106 P0 S0.3 I0 F500 H-1 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off
              M106 P1 S1 I0 F500 H T45 ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
              M106 P2 S1 I0 F500 H T45 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned on

              Config.overide

              ; Heater model parameters
              M307 H0 A92.9 C679.6 D2.5 S1.00 V11.9 B0
              M307 H1 A912.7 C306.9 D5.9 S1.00 V12.3 B0
              M307 H2 A340.0 C140.0 D5.5 S1.00 V0.0 B0
              M307 H3 A340.0 C140.0 D5.5 S1.00 V0.0 B0
              M307 H4 A340.0 C140.0 D5.5 S1.00 V0.0 B0
              M307 H5 A340.0 C140.0 D5.5 S1.00 V0.0 B0
              M307 H6 A340.0 C140.0 D5.5 S1.00 V0.0 B0
              M307 H7 A340.0 C140.0 D5.5 S1.00 V0.0 B0

              btw..i love the duet board and how i can look into the configs while it prints...blame on marlin 😉

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              • dc42undefined
                dc42 administrators
                last edited by

                Your fan 1 configuration looks OK to me. The fan should turn on at full power when the hot end temperature exceeds 45C.

                Make sure you don't have any F parameters (print cooling fan mapping) in your M563 tool definition commands in config.g. You don't need to specify a fan number there because you are using fan 0 as the print cooling fan.

                You can send M106 P1 at any time and it will report the current parameters for fan 1.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • Barracuda72undefined
                  Barracuda72
                  last edited by

                  14:42:36M106 P1
                  Fan1 frequency: 500Hz, speed: 100%, min: 10%, blip: 0.10, inverted: no, temperature: 45.0:45.0C, heaters: 0

                  14:47:09M106 P0
                  Fan0 frequency: 500Hz, speed: 100%, min: 10%, blip: 0.10, inverted: no

                  so….hotend fan Fan_1 runs a 500Hz if temp >45° right?
                  Print Fan is in FAN_0 but doesn´t run..but should run at layer 2..

                  Both fans runs now on 100% ( print fan is at always on in the moment) but Corner LED still flickering..should i plug the hotend fan on always on( if im right LED and hotend fan are on same Vin, right?)

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                  • dc42undefined
                    dc42 administrators
                    last edited by

                    I can see a mistake:

                    M106 P1 S1 I0 F500 H T45

                    should be:

                    M106 P1 S1 I0 F500 H1 T45

                    That will make it monitor heater 1 (the hot end temperature) instead of heater 0 (the bed temperature).

                    Please confirm that it is the 3 corner LEDs that are flickering. The single yellow LED indicates that hot end is on, and it's normal for that to flicker as the PWM varies.

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                    • Barracuda72undefined
                      Barracuda72
                      last edited by

                      Will change it in config when print is finished..

                      And yes..i can confirm that the 3 Corner LED are flickering

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                      • Barracuda72undefined
                        Barracuda72
                        last edited by

                        print finished…
                        Put back the Print fan on FAN_0 dont even start
                        Tried a M106 P0 S255 didnt start
                        and its activated in the s3d gcode starts at layer 2

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                        • dc42undefined
                          dc42 administrators
                          last edited by

                          I'm wondering whether you have a power supply problem, either in general power to the Duet or in the fan power supply circuit in particular. Is the bed heater powered from the same power supply? If so then the flickering could be the bed heater PWM affecting the supply voltage. Does the flickering stop if you turn the bed heater off?

                          Please check that the screws in the VIN terminal block are still tight.

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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                          • Barracuda72undefined
                            Barracuda72
                            last edited by

                            ok…found something...plugged the Hotend Fan on always on and the flickering was gone...for a moment..measured the amps the board want with both heaters on (8.7A) and while i had the 12V Gnd in my hand the flickering starts again..took a closer look and the Gnd on the screw terminal was slightly darker..srews were still tight and i uses 1,5mm² cables ( like uses in house installations. Whats the current rating of the screw terminals? shortend the cables

                            But still have the Prob with the print fan.. didnt start with a M106 P0 S255
                            Same if i plug the fan into Fan_2 Port.. M106 P2 S255 dont work..fan only works if i use a always_on port

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                            • Barracuda72undefined
                              Barracuda72
                              last edited by

                              maybe i should think about a 24V rebuild or at least a mosfet for the bed heater…would remove alot of current from the Vin terminals

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                              • dc42undefined
                                dc42 administrators
                                last edited by

                                The VIN terminals are rated to 32A AFAIR. But to safely pass high currents through terminal blocks, you need to crimp ferrules (supplied with the Duet) on to the cables.

                                Blackening of the terminal blocks is a sure sign of a bad connection. I think you will find that the screw is loose, unless it has seized in place due to overheating.

                                Duet WiFi hardware designer and firmware engineer
                                Please do not ask me for Duet support via PM or email, use the forum
                                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                • Barracuda72undefined
                                  Barracuda72
                                  last edited by

                                  ferrules would make the contact resistance higher on the NYM-J, 3 x 1.5 mm² that i used. its one pure copper cable a tin plated ferrule would make it worse…cable is rated for 16A at 220V ..anyway..hard to tell how tight the screw was before it..will check the terminal again next week..maybe i have to solder a new screw terminal, that fit.

                                  Any idea why i cant start that print fan on FAN_1 or Fan_2?

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                                  • dc42undefined
                                    dc42 administrators
                                    last edited by

                                    Your config.g file has thermostatic mode enabled on fan 1 and fan 2. You need to cancel thermostatic mode before you can control the fan directly.

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                    • Barracuda72undefined
                                      Barracuda72
                                      last edited by

                                      thats not the problem…

                                      Fan_1 is the Hotend Fan..termostatic mode and works...fan starts at 45° hotend temp
                                      I tried the print fan on Fan_0 and Fan_2 so both modes..and on both fan ports it dont react on a M106 Px S255 and the fan is ok because it works on a "always_on port"

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                                      • Barracuda72undefined
                                        Barracuda72
                                        last edited by

                                        Any chance to detect whats going wrong? for me its the the board problem…

                                        my Fan Section in the moment.
                                        M106 P0 S1 I0 F500 H-1 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off
                                        M106 P1 S1 I0 F500 H1 T45 ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
                                        M106 P2 S1 I0 F500 H-1 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned off

                                        If i put the part fan on P1 it starts at 45° but thats not what i want 😉

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                                        • Barracuda72undefined
                                          Barracuda72
                                          last edited by

                                          changes fans on port over and over..FAN_0 and FAN_2 are DEAD..only Fan_1 work as intendend and i can control it via the M106

                                          Question: how does the board or the slicer know which fan port is used for Hotend and wich is for the part fan?

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                                          • dc42undefined
                                            dc42 administrators
                                            last edited by

                                            If fan0 and fan2 outputs never work, the mosfets controlling them are probably damaged. This happens if you short the outputs, and sometimes if you connect a fan with the red and black wires the wrong way round (depending on the fan).

                                            The firmware doesn't know which fan output you use for the hot end fan. It's up to you either to use an always-on fan output, or to set one of the fan outputs to thermostatic control. Fan 1 is normally used for this purpose. By default fan 0 is used for the print cooling fan, but you can change that using the F parameter in your M563 tool definition command(s) in config.g.

                                            Duet WiFi hardware designer and firmware engineer
                                            Please do not ask me for Duet support via PM or email, use the forum
                                            http://www.escher3d.com, https://miscsolutions.wordpress.com

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