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    Microstepping and speed limits

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    • botundefined
      bot
      last edited by

      Have you seen this video before?

      https://www.youtube.com/watch?v=eyqwLiowZiU

      You should check it out. It basically shows, obviously, why it's impossible for anything beyond about 1/4 microstepping to be accurate.

      *not actually a robot

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      • InSanityundefined
        InSanity
        last edited by

        I'll watch the video, but keep in mind there is a big difference between resolution and accuracy. You can have a non linear progression somewhat bell curve shaped that still ends up with more resolution, even if it's not at all accurate. This thread is not at all about accuracy, it's about speed.

        Thanks,

        Jeff

        Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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        • InSanityundefined
          InSanity
          last edited by

          @elmoret:

          http://reprap.org/wiki/Step_rates

          Assuming a 20 tooth pulley, 1.8deg stepper, max speed is 187mm/sec at 256x. If you change to 0.9deg steppers, then about 93mm/sec.

          Thanks I'm actually running 1.8 deg motors with a weird 17t pulley setup. So I'm loosing a little speed with a little better resolution. Where did you come up with your value ?

          Jeff

          Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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          • elmoretundefined
            elmoret
            last edited by

            I didn't come up with it, it is explained in the link I posted.

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            • botundefined
              bot
              last edited by

              Ok, if it's about speed, even more reason NOT to use excessive microstepping. You just talked about using microstepping to gain added resolution (which, granted, you gain) I wanted to point out that it is not accurate. Perhaps you need the added resolution to smooth out the motion. I'd love to see comparison between 1/16 and 1/32 to see the difference you speak of.

              *not actually a robot

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              • dc42undefined
                dc42 administrators
                last edited by

                You should preferably limit the step rate to about 100kHz per motor. For a Cartesian or CoreXY printer, the step rate is your steps/mm multiplied by the travel speed in mm/sec. So here is a table giving maximum recommended speeds when using 20 tooth pulleys, GT2 belts and 1.8deg motors:

                Microstepping, steps/mm. max speed
                16x, 80, 1250
                32x, 160, 625
                64x, 320, 312
                128x, 640, 156
                256x, 1280, 78

                For 0.9deg motors, divide max speed by 2. For other numbers of pulley teeth, multiply max speed by pulley_teeth/20.

                On the firmware work list is to implement variable microstepping, so that you can configure 256x but it will be reduced automatically at high speeds.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • InSanityundefined
                  InSanity
                  last edited by

                  @elmoret:

                  I didn't come up with it, it is explained in the link I posted.

                  My bad, didn't notice the link. Interesting..very interesting. Looks like 1.8 deg with 16 tooth and 256 stepping I'm looking at 150mm/s perhaps more as I think those charts are for a delta. I'm running 17t as well so yah maybe 150+ mm/s.

                  Thanks,

                  Jeff

                  Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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                  • deckingmanundefined
                    deckingman
                    last edited by

                    @(In)Sanity:

                    @elmoret:

                    http://reprap.org/wiki/Step_rates

                    Assuming a 20 tooth pulley, 1.8deg stepper, max speed is 187mm/sec at 256x. If you change to 0.9deg steppers, then about 93mm/sec.

                    Thanks I'm actually running 1.8 deg motors with a weird 17t pulley setup. So I'm loosing a little speed with a little better resolution. Where did you come up with your value ?

                    Jeff

                    May I ask what are your steps/m for X and Y?

                    Ian
                    https://somei3deas.wordpress.com/
                    https://www.youtube.com/@deckingman

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                    • InSanityundefined
                      InSanity
                      last edited by

                      @dc42:

                      You should limit the step rate to about 100kHz per motor. The step rate is your steps/mm multiplied by the travel speed in mm/sec. So here is a table giving maximum realistic speeds when using 20 tooth pulleys, GT2 belts and 1.8deg motors:

                      Microstepping, steps/mm. max speed
                      16x, 80, 1250
                      32x, 160, 625
                      64x, 320, 312
                      128x, 640, 156
                      256x, 1280, 78

                      For 0.9deg motors, divide max speed by 2. For other numbers of pulley teeth, multiply max speed by pulley_teeth/20.

                      On the firmware work list is to implement variable microstepping, so that you can configure 256x but it will be reduced automatically at high speeds.

                      Thank you sir, looks like I should stick with 64x or 128x , perhaps 128x as I still can hear a little singing with 64x, not too much..but a little bit. 32x just drives me nuts. Hmm, I do once in a while print at 150mm/s when I need junk quickly.

                      Jeff

                      Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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                      • InSanityundefined
                        InSanity
                        last edited by

                        @deckingman:

                        @(In)Sanity:

                        @elmoret:

                        http://reprap.org/wiki/Step_rates

                        Assuming a 20 tooth pulley, 1.8deg stepper, max speed is 187mm/sec at 256x. If you change to 0.9deg steppers, then about 93mm/sec.

                        Thanks I'm actually running 1.8 deg motors with a weird 17t pulley setup. So I'm loosing a little speed with a little better resolution. Where did you come up with your value ?

                        Jeff

                        May I ask what are your steps/m for X and Y?

                        Sure, here is my current setup

                        M92 X94.12 Y94.12 Z400 ; set axis steps/mm
                        M92 E200.7238:200.7238 ; set extruder 0 and 1 steps/mm

                        M350 I1 X64 Y64 Z64 E256:256 ; set microstepping

                        Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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                        • dc42undefined
                          dc42 administrators
                          last edited by

                          Does the 64x sing less if you enable interpolation? The TMC2660 datasheet doesn't make it clear whether interpolation works at microstepping other than 16x.

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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                          • InSanityundefined
                            InSanity
                            last edited by

                            @dc42:

                            Does the 64x sing less if you enable interpolation? The TMC2660 datasheet doesn't make it clear whether interpolation works at microstepping other than 16x.

                            You know, my mind wants to think so…so I leave it on. I've not done any real serious testing. I'll have to do so.

                            Jeff

                            Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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                            • deckingmanundefined
                              deckingman
                              last edited by

                              At 94.12 steps/mm 1 step = 0.01062734mm so at 16 micro steps 1 micro step = 0.000664046mm , at 32, one micro step = 0.000332023mm, at 64 it becomes 0.000166011mm and we need to use scientific notation for the higher micro steps.
                              Just thought I'd point that out.

                              Ian
                              https://somei3deas.wordpress.com/
                              https://www.youtube.com/@deckingman

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                              • InSanityundefined
                                InSanity
                                last edited by

                                @deckingman:

                                At 94.12 steps/mm 1 step = 0.01062734mm so at 16 micro steps 1 micro step = 0.000664046mm , at 32, one micro step = 0.000332023mm, at 64 it becomes 0.000166011mm and we need to use scientific notation for the higher micro steps.
                                Just thought I'd point that out.

                                The uneven ratio I know is a bit odd and could produce some possible artifacts, it's what the printer came with and is a bit of work to change out to 16t pulleys. 20t might actually be easier to switch to if they fit. I assume you were talking about the odd ratio, or perhaps just the resolution which of course can't be achieved? I can however notice stuff like the letters on the back of a 3dbenchy looking better at > 16 microstepping. It's subtle, but it exists. Mostly the higher microstepping is about noise level for me. I just can't live with 16x when I have that 1% chance of better results above 16x.

                                Jeff

                                Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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                                • InSanityundefined
                                  InSanity
                                  last edited by

                                  @dc42:

                                  Does the 64x sing less if you enable interpolation? The TMC2660 datasheet doesn't make it clear whether interpolation works at microstepping other than 16x.

                                  It does seam to make a little bit more singing noise with interpolation off. I would say for those who are worried about such a thing to just leave it on, even if it does nothing more than make the end user think it does.

                                  Jeff

                                  Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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                                  • 3dprinting meatheadundefined
                                    3dprinting meathead
                                    last edited by

                                    @(In)Sanity:

                                    @dc42:

                                    Does the 64x sing less if you enable interpolation? The TMC2660 datasheet doesn't make it clear whether interpolation works at microstepping other than 16x.

                                    It does seam to make a little bit more singing noise with interpolation off. I would say for those who are worried about such a thing to just leave it on, even if it does nothing more than make the end user think it does.

                                    Jeff

                                    Are you running 12v or 24v?
                                    I heard that the tmc2100s were quieter with 24v, but not sure if it's true, and I'm not sure if it holds true with the tmc2660, which from th little information I could find, is a 2100 with higher amperage(?)

                                    If I can learn it, than anyone can learn it.

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                                    • dc42undefined
                                      dc42 administrators
                                      last edited by

                                      I've had confirmation from Trinamic that interpolation only works when microstepping is set to 16x.

                                      The 256x interpolation modes in the TMC2100 and TMC2660 are similar, but as well as supporting higher currents the TMC2660 provides an SPI interface to control and monitor the chip, while the TMC2100 just provides some configuration pins instead.

                                      Duet WiFi hardware designer and firmware engineer
                                      Please do not ask me for Duet support via PM or email, use the forum
                                      http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                      • InSanityundefined
                                        InSanity
                                        last edited by

                                        I'm running 24 volts. So the finding on the interpolation match up with what I've seen, 32x for example is significantly louder then 64x with interpolation on.

                                        So at the moment I'm running in 256x mode and can do travel moves at 200 mm/s and normally print at 80-90 mm/s. I've timed prints with 16x up to 256x and not seen any differences in completion time at all, so how does one know if you are being slowed down by using too high of microstepping values ?

                                        Jeff

                                        Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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                                        • dc42undefined
                                          dc42 administrators
                                          last edited by

                                          To check whether you have the combination of speed * microstepping too high, do some long, high-speed moves. Then run M122 and look at "MaxReps" in the Move section. Try to keep that value below 50, or 100 at most. The value is cleared out after it is displayed.

                                          Duet WiFi hardware designer and firmware engineer
                                          Please do not ask me for Duet support via PM or email, use the forum
                                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                          • InSanityundefined
                                            InSanity
                                            last edited by

                                            @dc42:

                                            To check whether you have the combination of speed * microstepping too high, do some long, high-speed moves. Then run M122 and look at "MaxReps" in the Move section. Try to keep that value below 50, or 100 at most. The value is cleared out after it is displayed.

                                            Ok, in geek speak what does this translate into ?

                                            Thanks,

                                            Jeff

                                            Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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