Random layer overextrusion "splurges"

Phaedrux

@smece said in Random layer overextrusion "splurges":

@Veti there are several ones, the strongest one deliver less cfm than your average sunon maglev ... the 40mm noctua's are really not usable for this

It depends on how much space there is for air to flow through. Even the low CFM noctua can work fine if the heatsink area is not too constricted. In cases like that you may need a fan with a higher static pressure like the thicker 40mm Noctua fan. The CFM is nearly the same, but the amount of pressure it can produce with it's more aggressive blade profile allows it to push air into tighter spaces.

In some cases it may make more sense to flip the direction of the fan so that it's pulling air through the heat sink rather than blowing it in. As long as the open side of the fan has a few mm of clearance it should be able to draw enough.

At any rate, @Dezdoghound we need to see some more information like your config.g and your slicer settings. A sample .3mf file would be helpful.

Veti

@smece said in Random layer overextrusion "splurges":

there are several ones, the strongest one deliver less cfm than your average sunon maglev ... the 40mm noctua's are really not usable for this

it might not work for your setup, but the noctuas on the prusa mk3 are working fine.

droftarts

I printed a Benchy with Prusament Atomic Black and got blobby layers at the same place. I printed at 205C, I think. My view is that this was still too hot for this filament, as had a bit of droop on overhangs too. I don’t think it’s any surprise that this happens at the point where the layers are much smaller, with a lot of retractions, between the pillars of the cabin.

I’d decrease temperature and retraction distance, and make sure hot end cooling and part cooling fans are doing their jobs. Possibly even slow down the printing speed for those layers. I haven’t tried reprinting it myself yet.

Ian

A Former User

@Veti said in Random layer overextrusion "splurges":

it might not work for your setup, but the noctuas on the prusa mk3 are working fine.

they work fine where you do not need to move around a lot of air, where you have huge surface or when there's not a lot of heat that needs to be removed, but in no case they work better than a simple maglev that last longer and at same noise level push 50% more air.. noctua fan's start to have a huge benefit around 9cm and the big ones (18, 20cm) are quieter than same cfm fans of "regular brands" (there are other super quiet models from other brands too, even better, bit more expensive and not as marketed) ... I'm using noctua's since 2006/2007 as they were novelty and the only fan I could get in this god forsaken country that was nor PRC made noise generator... with all the fancy rubber "screws" and weird shaped fins... but even they started pushing below 8cm fan's only recently selling the name, not the performance

Dezdoghound

Ok, so I thought it could be that the airflow wasn't enough, as my current hotend design is like this with two blower fans on the side, so there isn't much room to exhaust the warm air.

alt text

However, I've tried some string test pyramids (https://www.thingiverse.com/thing:2219103) with one of the blowers off so there is better airflow and it always has the same "splurge" on the same layer (approx 30). The heatsink also doesn't feel noticably warm at this point, (measured 31°C).

I've done a run of the pyramids with retraction off (pressure advance at 0.45 still on) and it comes out perfectly (minus stringing artefacts)

I've tried printing at a series of temps and it still happened at 190°C with the prusament.

@Phaedrux I've also attached my config.g and a 3mf file

Things to try:

@Phaedrux I'll do a run with the fan flipped to see if that lowers the temp any better
titanium heat break when that arrives
config_dez.g

[0_1573682209187_string_test_fast_pyramid.3mf](Uploading 100%)

Phaedrux

The .3mf didn't upload. Perhaps too large. Might have to host it on dropbox or similar.

Dezdoghound

@Phaedrux https://www.dropbox.com/s/7a48czp4cj1bjti/string_test_fast_pyramid.3mf?dl=0

There's a link to the 3mf file. Let me know what you think. Don't think it's slicer related as prusa slicer does it too, although on different layers.

Phaedrux

I don't see anything abnormal in the gcode file or slicer settings.

The prusament has some glitter flecks in it, does it not? I wonder if you're getting some minor clogs and pressure build up that gets released as a blob?

Dezdoghound

I don't think so, as this happens with other filaments too. This is still an issue for me. I've tried disassembling and cleaning the hotend, redoing the hot tighten on the nozzle and it still happens.

This example happened today, after doing the first layer sucessfully, it began to underextrude, then a massive splurge came out at once. It's like it's getting behind on extrusion so then trying to catch up by extruding loads?

This happened on the second layer so there's no way it's insufficient cooling on the heatbreak. This was being printed at 215, 30 mm/s 0.12 layer height.

I'd really appreciate any more help from anybody.
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Phaedrux

What happens if you extrude continuously into free air?

Dezdoghound

@Phaedrux I then get a constant extrusion of plastic. It is quite a leaky extruder, but it does give constant amounts of material.

Phaedrux

Leaky extruder?

Dezdoghound

@Phaedrux sorry by that I mean the nozzle leaks when I'm not extruding anything.

droftarts

Please post your config.g, or at least your thermistor settings, and what thermistor you actually have. I'd say you are printing too hot, so the filament is melting too far up the chamber, and eventually a pool of filament eventually leaks out. If your thermistor settings are incorrect, you don't really know what temperature you are extruding at. Extruding into air doesn't tell you much, because generally you extrude much faster into air than you would during a print.

Ian

Dezdoghound

@droftarts Prusament says that the temperature range is 210 ± 10 °C. I have also tried printing at 190 and I find the same issue. The issue also happens on the first layer, so it's unlikely that it's a heat creep issue.

I suspect the thermistor is fine as it reads room temperature to within 2°, and at ambient shows the same as the bed to within 0.5°.

Here's a link to my config.g

https://www.dropbox.com/s/ztt6oe6roz4yvqx/config_dez.g?dl=0

bartolomeus

I've been having problems with prusament today as well. Nozzle jams at the same point in a print every time, even after changing retraction and print temps. After searching around, it seems that this filament causes quite some jamming problems.

droftarts

@Dezdoghound From your config.g:

; Heaters
M305 P0 T100000 B4138 C0 R4700      ; Set thermistor + ADC parameters for heater 0
M143 H0 S120                        ; Set temperature limit for heater 0 to 120C
M305 P1 T100000 B4138 C0 R4700      ; Set thermistor + ADC parameters for heater 1
M143 H1 S280                        ; Set temperature limit for heater 1 to 280C

These are the default thermistor settings, for a Honeywell 135-104QAD-J01 thermistor that shipped with hot ends from RepRapPro, who have been out of business for 4 years! So I doubt you have the correct thermistor settings. You have the same thermistor set for the bed, so not surprising the readings are close. And it will read accurately at ambient because all 100k ohm thermistors have a resistance of 100k ohms at 25C! But they report very differently as they get hotter. So please check what thermistors you have, and set them correctly, then you have a chance of accurately setting extrusion temperature.

Ian

Dezdoghound

@droftarts Ok, how can I verify what thermistors I have? They are the ones that came with the hotend from aliexpress.

droftarts

@Dezdoghound have you got a link to the item you bought?

Ian

Dezdoghound

@droftarts
This is the item that I got. NTC 3950 is what it says. From the PT1000 page, does that mean I should be using R4700, T100000, B3950 ?

https://www.aliexpress.com/item/32843399231.html?spm=a2g0s.9042311.0.0.27424c4dIPGEo0