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    Infill slight underextrusion

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    • jrjones88undefined
      jrjones88
      last edited by

      I can't seem to get the infill in my prints to come out nicely. They always are a bit underextruded.
      I've calibrated the extruder, and the solid layers and perimeters print out as I expect.

      Just on infill, and I've noticed it on support structures a bit too, it seems to be underextruding.
      I've used PrusaSlicer, KISSlicer, Cura, and I seem to get the same results.
      I thought that the issue was adaptive layer heights, but I still get it a little bit with that feature turned off.

      Any tips/ideas of how to improve this?
      I thought I had my speeds on the conservative side (45 mm/s perimeters, 60mm/s infill)
      Some pictures:
      Top1
      Top2

      Gcode of the print:Circle Test.gcode
      Printer settings: config.g
      Duet Firmware:
      Board: Duet WiFi 1.0 or 1.01
      Firmware: RepRapFirmware for Duet 2 WiFi/Ethernet 2.04RC1 (2019-07-14b1)
      Duet WiFi Server Version: 1.23

      My printer is a Rostock Max V2

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      • Phaedruxundefined
        Phaedrux Moderator
        last edited by

        ca8e3259-0bc3-4c14-8197-b19d2392cc98-image.png

        Based on the settings from your gcode file it looks like you're trying to push 10 cubic mm per second of plastic during infill sections. That's definitely on the high end of a V6 style hotend, so I'm not really surprised that you're getting some under extrusion.

        What happens if you drop the speed for infill to 45 as well?

        See here for finding the max volumetric extrusion rate of your hotend: https://duet3d.dozuki.com/Guide/Ender+3+Pro+and+Duet+Maestro+Guide+Part+4:+Calibration/40#s177

        Z-Bot CoreXY Build | Thingiverse Profile

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        • jrjones88undefined
          jrjones88
          last edited by

          Thanks!
          I had found the max volumetric flowrate for my hot end to be ~7.5mm^3/sec (long bowden) but hadn't calculated the max speeds for that before.

          Would make my max speed 44.6 mm/s so I'll try dropping the speeds a bit.

          I always thought I was printing slow because other Rostock users self reported speeds of up to 100mm/sec.

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          • Phaedruxundefined
            Phaedrux Moderator
            last edited by

            I often wonder when I see people claim such high print speeds. Are they printing at low layer heights and extrusion widths? Do they even have acceleration and jerk values that allow them to hit those speeds in any meaningful way?

            Z-Bot CoreXY Build | Thingiverse Profile

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            • Phaedruxundefined
              Phaedrux Moderator @jrjones88
              last edited by

              @jrjones88 said in Infill slight underextrusion:

              I had found the max volumetric flowrate for my hot end to be ~7.5mm^3/sec

              PrusaSlicer allows you to set a volumetric speed limit on the speeds tab. This would cap your movement speeds to automatically stay within the limit.

              Z-Bot CoreXY Build | Thingiverse Profile

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              • jens55undefined
                jens55
                last edited by

                Um ... maybe not exactly helpful but I would so love to slather spaghetti sauce over that 'pasta cake' and dig in ... it looks delicious !

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                • jrjones88undefined
                  jrjones88 @Phaedrux
                  last edited by

                  @Phaedrux said in Infill slight underextrusion:

                  @jrjones88 said in Infill slight underextrusion:

                  I had found the max volumetric flowrate for my hot end to be ~7.5mm^3/sec

                  PrusaSlicer allows you to set a volumetric speed limit on the speeds tab. This would cap your movement speeds to automatically stay within the limit.

                  I had forgotten I had set that a while ago in Prusaslicer...

                  Printed it out again with the max speeds set to 45mm/sec, and I guess the volumetric speed limit was in play for the previous prints as I can't really see too much of a difference.
                  Top take 2
                  Top take 2-1

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                  • Phaedruxundefined
                    Phaedrux Moderator
                    last edited by

                    Do you notice the same thing on other infill patterns that don't have unsupported overhangs? Like grid, or cubic?

                    Z-Bot CoreXY Build | Thingiverse Profile

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                    • jrjones88undefined
                      jrjones88
                      last edited by

                      @Phaedrux said in Infill slight underextrusion:

                      Do you notice the same thing on other infill patterns that don't have unsupported overhangs? Like grid, or cubic?

                      I tried grid, and at first glance it is better, but where the extruder starts the grid pattern there is still underextrustion, but it is much harder to see. And hard to photograph:
                      alt text

                      alt text
                      alt text

                      But I think the issue is probably with my retraction settings. I did go through the 'wizard' in KISSlicer, but it still needs tweaking. Do you happen to have a link to a good guide for that? I never spotted the guide for the volumetric extrusion but it's much easier to follow than others I found.

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                      • Phaedruxundefined
                        Phaedrux Moderator @jrjones88
                        last edited by

                        @jrjones88 said in Infill slight underextrusion:

                        I think the issue is probably with my retraction settings.

                        Yes the little fingers climbing up would seem to indicate some retraction issues.

                        I don't have a guide per se for tuning retraction, but if you have a PanelDue these macros can make live tuning firmware retraction quite easy.

                        https://forum.duet3d.com/topic/6181/tuning-macros-menus-accel-jerk-retraction-pressure-advance

                        Z-Bot CoreXY Build | Thingiverse Profile

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                        • jrjones88undefined
                          jrjones88
                          last edited by jrjones88

                          Well I think I found the main culprit, after going through and tweaking all my accels and retraction settings, at least in PrusaSlicer.
                          I had "Only retract when crossing perimeters" turned on, which caused a bunch of my oozing.

                          But getting my acceleration and travel moves better tuned also proved benificial.
                          I found I could bump up all the accelerations by quite a bit, as well as the travel move speed which improved stringing as well.

                          Still have slight gaps inbetween the gyroid layers, but that could be because it's only 5% infill.
                          Thanks for your input Phaedrux.
                          alt text

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                          • Phaedruxundefined
                            Phaedrux Moderator
                            last edited by

                            That's looking much better

                            Z-Bot CoreXY Build | Thingiverse Profile

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