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Dual Z-axis endstops

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  • undefined
    baballuci
    last edited by 6 Feb 2017, 13:42

    Hi, i'm looking at replacing my RAMPS 1.4 to a more modern 32bit controller on my custom corexy.

    My current setup has two Z motors using seperate drivers, two z-axis IR endstops for homing and an inductive prove for bed leveling.

    Can anyone tell me if i can get the same setup using a DuetWifi?

    Cheers
    Charlie.

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    • undefined
      dc42 administrators
      last edited by 6 Feb 2017, 13:54

      You can use two Z drivers and an inductive probe, but we currently support only one Z endstop. How do the two endstops work in your current setup?

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • undefined
        baballuci
        last edited by 2 Jun 2017, 14:14 6 Feb 2017, 14:08

        One endstop uses Z-min which is assigned to lets say the left motor (Z1), the other endstop uses Z-max which is assigned to the right motor (Z2). The end stops are only used for homing (making sure both motors are level), once the print starts it uses the probe (i'm using Y-max) to compensate for an uneven bed.

        And because the endstops are IR, i can travel past without interfering.

        Charlie.

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        • undefined
          dc42 administrators
          last edited by 6 Feb 2017, 15:38

          I wasn't aware that any of the standard firmwares supported dual Z endstop switches. Which one is it?

          We don't support that arrangement at present, although we probably will in future because we have an OEM interested in it. However, in the immediate future we have two developments planned. One is a firmware change to ensure that when you power the printer down and up again, dual motors on an axis stay in sync, provided you don't move them more than about 1 full step while they are powered down. This will probably be in the 1.18 firmware release. The second is to use the Z probe to perform bed levelling with 2, 3 or 4 independent Z motors.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

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          • undefined
            baballuci
            last edited by 6 Feb 2017, 16:18

            I'm using Marlin 1.1.0 - RC8.

            Ah that's a shame, i was eying up the 7" Due Panel as well 🙂 I'll just have to stay with what i have until you implement it. Either that or i might change to having the z axis belt driven using a single motor, but i didn't really what to go the the hassle of changing everything again, especially when it's working well at the moment. It's a shame there aren't any 32bit controllers that'll run the latest Marlin.

            Well if you need any beta testers for it let me know.

            Charlie.

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            • undefined
              dc42 administrators
              last edited by 6 Feb 2017, 17:16

              If you do buy a Duet WiFi, then I can implement the change to keep the Z motors in sync within about 2 weeks. You could then run a macro to do 4-point mesh bed levelling when you power on to verify that the motors have remained in sync. The height map is displayed in the web interface, so this would be really easy to see. Supporting independent Z homing switches would take a little longer but I can try to get that in the 1.18 release too. I already know how I'd implement it, the main complication is implementing a new gcode to map endstop inputs (which someone else wanted for other reasons).

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

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              • undefined
                iDevelo
                last edited by 6 Feb 2017, 18:23

                @dc42:

                If you do buy a Duet WiFi, then I can implement the change to keep the Z motors in sync within about 2 weeks. You could then run a macro to do 4-point mesh bed levelling when you power on to verify that the motors have remained in sync. The height map is displayed in the web interface, so this would be really easy to see. Supporting independent Z homing switches would take a little longer but I can try to get that in the 1.18 release too. I already know how I'd implement it, the main complication is implementing a new gcode to map endstop inputs (which someone else wanted for other reasons).

                Go for it 🙂 I've got a FT-5 sat here so I can help test it out.

                A bit off topic but I also suggested to Tony about using Jira for tracking features and bugs which would make keeping track a breeze. It's FOC for open source and very powerful.

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                • undefined
                  iDevelo
                  last edited by 6 Feb 2017, 18:24

                  @baballuci:

                  I'm using Marlin 1.1.0 - RC8.

                  Ah that's a shame, i was eying up the 7" Due Panel as well 🙂 I'll just have to stay with what i have until you implement it. Either that or i might change to having the z axis belt driven using a single motor, but i didn't really what to go the the hassle of changing everything again, especially when it's working well at the moment. It's a shame there aren't any 32bit controllers that'll run the latest Marlin.

                  Well if you need any beta testers for it let me know.

                  Charlie.

                  You should buy one without hesitation. If dc42 commits to a feature you know it's gonna get done 🙂

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                  • undefined
                    baballuci
                    last edited by 7 Feb 2017, 13:30

                    OK, i've convinced myself to take the plunge.

                    I see there is no stock available till the 13th. Is stock still limited or will there be plenty on hand if order later in the week?

                    Charlie.

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                    • undefined
                      dc42 administrators
                      last edited by 7 Feb 2017, 13:42

                      There should be plenty of stock around that time because a new batch has been manufactured, but there might be a backlog of orders to work through.

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

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                      • undefined
                        nightpanda2810
                        last edited by 13 Mar 2017, 17:15

                        Haven't ordered my board yet (still working on other parts of my D-Bot build) but I'm heavily leaning towards it.

                        Has this ability been implemented yet?

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                        • undefined
                          strips
                          last edited by 14 Mar 2017, 06:48

                          Yes please. I would also see something like this. My reason for being able to sync the two Z-axis is because I can never know if one of my kids haven't been turning one of the Z axis 😮 Then how this is implemented, with dual Z-endstops (max/min) or using the Z-probe is not that important. I'll be ready to test this feature this week 🙂

                          I have this setup my self and both Marlin (>=RC8) and Repetier development has this ability. I had mixed results, probably because of a combination of user error or bugs or both.

                          At the moment I have two IR slot switches at Z max that can easily be made to trigger at Z min as well. And then I have a IR probe by you David.

                          Ender 5 Plus, E3D Bigbox Dual

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                            nightpanda2810
                            last edited by 17 Mar 2017, 13:13

                            My Duet is in the mail 🙂

                            Any update on this?

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                              dc42 administrators
                              last edited by 17 Mar 2017, 13:43

                              I expect to implement multiple Z homing switches in firmware 1.19. In the meantime I think you can achieve the same thing as follows:

                              1. Put this command in config.g:

                              M584 X0 Y1 Z2:3 U3 E4

                              This assigns your second Z motor (connected to the E0 motor output) to both the Z and U axes.

                              2. In your homez.g file, do this:

                              M584 Z2
                              G1 S1 Zxxx Uxxx
                              G92 Zxxx
                              M584 Z2:3

                              This splits Z into the Z and U axes, homes them simultaneously, and then restores normal Z movement. Fill in the xxx values to suit your machine - see https://duet3d.com/wiki/Configuring_RepRapFirmware_for_a_Cartesian_printer#Homing_files.

                              3. Change the Z homing section of homeall.g to do the same.

                              4. Connect the second Z endstop switch (the one you use for the U motor) to the E0 endstop input.

                              Test the above carefully, with low motor current and a hand on the power switch, in case I have forgotten something.

                              Duet WiFi hardware designer and firmware engineer
                              Please do not ask me for Duet support via PM or email, use the forum
                              http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                strips
                                last edited by 17 Mar 2017, 13:44

                                Nice, will try if I can source another 12V step-down for my fans 😄 Then I'm ready to assemble the Bigbox.

                                Ender 5 Plus, E3D Bigbox Dual

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                                  nightpanda2810
                                  last edited by 17 Mar 2017, 14:36

                                  Awesome! Should have my board on Monday. Once I've got it all working normally I'll give this a shot and report back.

                                  Thank you!

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                                    FailsafeJim
                                    last edited by 17 Mar 2017, 17:27

                                    @iDevelo:

                                    A bit off topic but I also suggested to Tony about using Jira for tracking features and bugs which would make keeping track a breeze. It's FOC for open source and very powerful.

                                    I love Atlassian tools, Jira makes it extremely easy to track bugs and features I have also used Confluence, Trello, and Hipchat. Great stuff for dev and test teams.

                                    1 Reply Last reply Reply Quote 0
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                                      FailsafeJim
                                      last edited by 17 Mar 2017, 17:28

                                      my board will be here today , I had to order express shipping so I can have it for the weekend 🙂

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                                        iDevelo
                                        last edited by 17 Mar 2017, 17:58

                                        @FailsafeJim:

                                        @iDevelo:

                                        A bit off topic but I also suggested to Tony about using Jira for tracking features and bugs which would make keeping track a breeze. It's FOC for open source and very powerful.

                                        I love Atlassian tools, Jira makes it extremely easy to track bugs and features I have also used Confluence, Trello, and Hipchat. Great stuff for dev and test teams.

                                        🙂 wouldn't it be great to see a sprint for each release!

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                                        • undefined
                                          nightpanda2810
                                          last edited by 19 Mar 2017, 06:31

                                          It works!

                                          Disclaimer: I haven't printed with this yet. Still waiting on my bed.

                                          Took some tweaking though.

                                          I may or may not have had to make some of the changes I made. Someone else can confirm.

                                          Added the following to config.g:

                                          ;DUAL Z
                                          M584 X0 Y1 Z2:3 U3 E4

                                          Wherever something for Z was defined, I added the same for U. (I'm unsure if this was necessary, as I did this during troubleshooting.)
                                          Example:
                                          This: M350 X128 Y128 Z128 E16 I1 ; Configure microstepping with interpolation
                                          Became: M350 X128 Y128 Z128 U128 E16 I1 ; Configure microstepping with interpolation

                                          Added, as it was missing:
                                          M569 P4 S1 ; Drive 4 goes forwards

                                          Commented out the entirety of homez.g and added:
                                          M584 Z2
                                          G1 S1 Zxxx Uxxx
                                          G92 Zxxx
                                          M584 Z2:3

                                          Pretty sure that was everything!

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