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    Why am I having to run with an extrusion multiplier of 60%?

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    • T3P3Tonyundefined
      T3P3Tony administrators
      last edited by

      All I can say is 'how bizarre' not very helpful I know but 0.9 tallies with what I am seeing so far with an e3dtitan and v6 combo…

      www.duet3d.com

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      • deckingmanundefined
        deckingman
        last edited by

        This whole thing has been bizarre from the start. However, as further update, I still have problems with certain objects and it's definitely Slic3R that is at fault.

        If anyone wants to try it, model a sphere about 35mm diameter. Take about 5mm off the bottom to give a flat surface for bed adherence. Slice with slic3R and print. The outer perimeters which are sort of overhanging get vastly over extruded. As an extreme test, use 5 perimeters. This will make the problem much much worse. Be warned, if you try this, keep the mouse hovering over the emergency stop button because you'll be hitting it about layer 4 if not before. Using 0.3mm layer height, with 3 solid bottom layers, after the first infill (layer 4) the outside gooey mess of plastic measured around 4mm in height! I'd say it was over extruding these perimeters by about 300 to 400 %

        Which makes me wonder, what else is slic3R doing wrong?

        Now if I could only find another slicer that can easily support 3 extruders, be made to do firmware retraction and ideally support wipe/priming towers…..............

        Ian
        https://somei3deas.wordpress.com/
        https://www.youtube.com/@deckingman

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        • T3P3Tonyundefined
          T3P3Tony administrators
          last edited by

          Hi Ian

          Have you tried raising an issue on slic3rs github page, they might be able to fix it as a bug or explain why it happens.

          Cheers

          Tony

          www.duet3d.com

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          • W3DRKundefined
            W3DRK
            last edited by

            If I recall correctly, I believe you said at one point you're using Slic3r version 1.2.9, correct?

            You may want to try a more recent "development" version. They've made quite a bit of changes since 1.2.9 and I've been pretty happy with it.

            Unfortunately you'd need to build it myself, but the instructions they provide aren't difficult to follow.

            https://github.com/alexrj/Slic3r/wiki/Running-Slic3r-from-git-on-Windows

            You could also try a pre-compiled build from Prusa Research

            https://github.com/prusa3d/Slic3r/releases

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            • deckingmanundefined
              deckingman
              last edited by

              Many thanks for that. Yes I am using 1.2.9. I'll give it a go but it may be some time before I get chance now.

              Ian
              https://somei3deas.wordpress.com/
              https://www.youtube.com/@deckingman

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              • W3DRKundefined
                W3DRK
                last edited by

                It appears as if Prusa Research has really picked up the Slic3r torch and ran with it! I wasn't aware of all the improvements they've been implementing into Slic3r until now, so if I were you I'd not even bother with building the development release and just try the Prusa fork.

                I'm looking forward to trying it out myself.

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                • deckingmanundefined
                  deckingman
                  last edited by

                  Thanks again. On another thread, Tony pointed out that Joseph Prusa was doing some stuff with active priming towers - I'd love to get my hands on that for use with my Diamond hot end. Unfortunately, this whole 3d printing thing may have to go on back burner for a few weeks after tomorrow.

                  Ian
                  https://somei3deas.wordpress.com/
                  https://www.youtube.com/@deckingman

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                  • deckingmanundefined
                    deckingman
                    last edited by

                    Just a quicky - which file do I download - is it the win64 full zip (I have 64bit windows)?

                    Ian
                    https://somei3deas.wordpress.com/
                    https://www.youtube.com/@deckingman

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                    • W3DRKundefined
                      W3DRK
                      last edited by

                      Yep! That would be the one…

                      @deckingman:

                      Just a quicky - which file do I download - is it the win64 full zip (I have 64bit windows)?

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                      • DjDemonDundefined
                        DjDemonD
                        last edited by

                        Just wanted to put an update in here. I recently wrote a review (http://forums.reprap.org/read.php?1,755161,756827,page=2#msg-756827) on reprap forum of cloned titan extruders. In the process I switched from my genuine (but early release) titan to the Trianglelabs clone. The clone has a hobbed drive gear that is 7.35mm in diameter, my original has a 7.75mm drive gear. However I have had to increase my steps/mm from 333 with the original to 470 with the clone, with a 1.8 deg/200steps motor. Oddly both setups print really well with their respective steps/mm.

                        I cannot fathom why a 5% change in drive gear diameter has resulted in a 40% increase in steps/mm. Its probably coincidence but the 40% corresponds to Ian's having to run at 60% extrusion multiplier rather too well. The only factor that might be relevant, and I mention it in the review, the teeth on my genuine titan's drive gear are very sharp, whereas the teeth on the clone are much more rounded. Maybe the effect of the sharp teeth was that the original (possibly faulty as there was an issue with titan drive gears on early models) bit into the filament much more reducing their effective diameter, what seems odd is that it was not in the order of 40% smaller effective diameter, that would be very noticeable.

                        I'm not sure the answer will be very apparent, but if anyone knows, or has had the same issue I'd love to hear about it.

                        Simon. Precision Piezo Z-Probe Technology
                        www.precisionpiezo.co.uk
                        PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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                        • Dougal1957undefined
                          Dougal1957
                          last edited by

                          I was one of the ones that got a bad one from the first batch and that measure 7.75mm Dim on the hob the replacement had the teeth cut deeper so may well be around the 7.35 mark had loads of grief with the original bad one and even the new one struggled with a long Bowden Tube but is fine in a flying extruder config

                          Doug

                          ps I may still be able to get at the pics of them

                          https://forum.e3d-online.com/index.php?threads/titan-not-extruding-correctly.1214/page-2 post #30

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                          • DjDemonDundefined
                            DjDemonD
                            last edited by

                            So it sounds as though my genuine one had the correct drive gear, and that the clone has a copy of the problematic drive gear. Still doesn't explain the huge change in steps/mm.

                            Simon. Precision Piezo Z-Probe Technology
                            www.precisionpiezo.co.uk
                            PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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                            • Dougal1957undefined
                              Dougal1957
                              last edited by

                              Possibly got the number of teeth on the 2 gears wrong?
                              and the bad one is 7.75 co sounds like you got a bad one as well but it is very obvious which is which the one with the wider teeth is the good one

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                              • DjDemonDundefined
                                DjDemonD
                                last edited by

                                The one on the left is the clone 7.75mm quite blunt teeth.
                                The one on the right is the genuine 7.35mm quite sharp teeth.

                                As for the gears between motor and the hobbed shaft they are interchangeable so exactly the same number of teeth I presume.

                                Simon. Precision Piezo Z-Probe Technology
                                www.precisionpiezo.co.uk
                                PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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                                • deckingmanundefined
                                  deckingman
                                  last edited by

                                  The really bizarre thing in my case was that most of the issues I was having just went away. It coincided with me having to print a new X carriage, fit and new height sensor and while I was at it, fitted the Duex expansion board. None of those things could have caused a significant change in extrusion though but ever since, I've been running with 90% extrusion which is a lot more sensible than the 60% I originally had to use. There must be some sort of dark magic going on…........

                                  Ian
                                  https://somei3deas.wordpress.com/
                                  https://www.youtube.com/@deckingman

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