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    Duet Wifi resetting part way through prints

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    • Phaedruxundefined
      Phaedrux Moderator
      last edited by

      Can you start another print and gather another M122 after it's been printing for a few minutes?

      Also post your config.g

      Z-Bot CoreXY Build | Thingiverse Profile

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      • Bmilamundefined
        Bmilam
        last edited by

        Ok here is the m122 a few minutes after the print started.

        4/26/2020, 6:06:24 PM	M122
        === Diagnostics ===
        RepRapFirmware for Duet 2 WiFi/Ethernet version 2.05.1 running on Duet WiFi 1.02 or later
        Board ID: 08DGM-9568A-F23SD-6J9DL-3SN6K-KTRZH
        Used output buffers: 3 of 24 (19 max)
        === RTOS ===
        Static ram: 25712
        Dynamic ram: 93176 of which 0 recycled
        Exception stack ram used: 440
        Never used ram: 11744
        Tasks: NETWORK(ready,628) HEAT(blocked,1232) MAIN(running,3736) IDLE(ready,160)
        Owned mutexes: WiFi(NETWORK)
        === Platform ===
        Last reset 00:09:40 ago, cause: power up
        Last software reset at 2020-04-26 17:24, reason: User, spinning module GCodes, available RAM 11900 bytes (slot 0)
        Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
        Error status: 0
        Free file entries: 9
        SD card 0 detected, interface speed: 20.0MBytes/sec
        SD card longest block write time: 0.0ms, max retries 0
        MCU temperature: min 28.0, current 28.6, max 29.0
        Supply voltage: min 12.0, current 12.1, max 12.3, under voltage events: 0, over voltage events: 0, power good: yes
        Driver 0: standstill, SG min/max 0/467
        Driver 1: standstill, SG min/max 0/360
        Driver 2: ok, SG min/max not available
        Driver 3: standstill, SG min/max 0/1023
        Driver 4: standstill, SG min/max not available
        Date/time: 2020-04-26 18:06:24
        Cache data hit count 1730644159
        Slowest loop: 2.33ms; fastest: 0.07ms
        I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
        === Move ===
        Hiccups: 0, FreeDm: 159, MinFreeDm: 128, MaxWait: 0ms
        Bed compensation in use: mesh, comp offset 0.000
        === DDARing ===
        Scheduled moves: 1930, completed moves: 1890, StepErrors: 0, LaErrors: 0, Underruns: 0, 1
        === Heat ===
        Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
        Heater 0 is on, I-accum = 0.0
        Heater 1 is on, I-accum = 0.4
        === GCodes ===
        Segments left: 1
        Stack records: 2 allocated, 0 in use
        Movement lock held by null
        http is idle in state(s) 0
        telnet is idle in state(s) 0
        file is doing "G1 X-14.396 Y-7.509 E1.7842" in state(s) 0
        serial is idle in state(s) 0
        aux is ready with "M408 S1" in state(s) 0
        daemon is idle in state(s) 0
        queue is idle in state(s) 0
        autopause is idle in state(s) 0
        Code queue is empty.
        === Network ===
        Slowest loop: 175.22ms; fastest: 0.08ms
        Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
        HTTP sessions: 2 of 8
        - WiFi -
        Network state is running
        WiFi module is connected to access point 
        Failed messages: pending 0, notready 0, noresp 0
        WiFi firmware version 1.21
        WiFi MAC address 2c:3a:e8:0b:02:f1
        WiFi Vcc 3.42, reset reason Turned on by main processor
        WiFi flash size 4194304, free heap 14824
        WiFi IP address 192.168.1.137
        WiFi signal strength -68dBm, reconnections 0, sleep mode modem
        Socket states: 0 0 0 0 0 0 0 0
        
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        • Bmilamundefined
          Bmilam
          last edited by

          here is my config file

          ; Configuration file for Duet WiFi (firmware version 2.03)
          ; executed by the firmware on start-up
          ;
          ; generated by RepRapFirmware Configuration Tool v2.1.8 on Wed Apr 01 2020 17:56:19 GMT-0500 (Central Daylight Time)
          
          ; General preferences
          G90                                      ; send absolute coordinates...
          M83                                      ; ...but relative extruder moves
          M550 P"FT5"                              ; set printer name
          
          ; Network
          M552 S1                                  ; enable network
          M586 P0 S1                               ; enable HTTP
          M586 P1 S0                               ; disable FTP
          M586 P2 S0                               ; disable Telnet
          
          ; Drives
          M569 P0 S0                               ; physical drive 0 goes forwards
          M569 P1 S0                               ; physical drive 1 goes forwards
          M569 P2 S0                               ; physical drive 2 goes forwards
          M569 P3 S1                               ; physical drive 3 goes forwards
          M584 X0 Y1 Z2 E3                         ; set drive mapping
          M350 X16 Y16 Z16 E16 I1                  ; configure microstepping with interpolation
          M92 X80.00 Y80.00 Z400.00 E837      ; set steps per mm
          M566 X900.00 Y900.00 Z12.00 E1500.00     ; set maximum instantaneous speed changes (mm/min)
          M203 X6000.00 Y6000.00 Z180.00 E1200.00  ; set maximum speeds (mm/min)
          M201 X1000.00 Y1000.00 Z20.00 E3000      ; set accelerations (mm/s^2)
          M906 X1500 Y1500 Z2000 E1400 I30         ; set motor currents (mA) and motor idle factor in per cent
          M84 S30                                  ; Set idle timeout
          
          ; Axis Limits
          ;M208 X0 Y-10 Z0 S0                      ; set axis minima
          ;M208 X300 Y300 Z400 S0                  ; set axis maxima
          M208 X-150:150 Y-150:150                 ; set axis limits
          ; Endstops
          M574 X1 Y1 S0                            ; set active low and disabled endstops
          M574 Z1 S2                               ; set endstops controlled by probe
          
          ; Z-Probe
          M307 H3 A-1 C-1 D-1                          ; disable heater on PWM channel for BLTouch
          M558 P9 H5 F120 T6000                        ; set Z probe type to bltouch and the dive height + speeds
          G31 P25 X48 Y-5 Z4                           ; set Z probe trigger value, offset and trigger height
          M557 X-145:145 Y-145:145 S30                 ; define mesh grid
          
          ; Heaters
          M305 P0 T100000 B4138 R4700              ; set thermistor + ADC parameters for heater 0
          M143 H0 S120                             ; set temperature limit for heater 0 to 120C
          M305 P1 T100000 B4725 C7.060000e-8 R4700 ; set thermistor + ADC parameters for heater 1
          M143 H1 S280                             ; set temperature limit for heater 1 to 280C
          M307 H1 A715.3, C248.3, D7.8 S1          ; PID for hotend
          ; Fans
          M106 P0 S0 I0 F500 H-1                   ; set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off
          M106 P1 S1 I0 F500 H1 T45                ; set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
          
          ; Tools
          M563 P0 D0 H1 F0                         ; define tool 0
          G10 P0 X0 Y0 Z0                          ; set tool 0 axis offsets
          G10 P0 R0 S0                             ; set initial tool 0 active and standby temperatures to 0C
          
          ; Custom settings are not defined
          
          
          
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          • Bmilamundefined
            Bmilam
            last edited by Bmilam

            Here is the m122 after that print failled

            4/26/2020, 6:18:37 PM	m122
            === Diagnostics ===
            RepRapFirmware for Duet 2 WiFi/Ethernet version 2.05.1 running on Duet WiFi 1.02 or later
            Board ID: 08DGM-9568A-F23SD-6J9DL-3SN6K-KTRZH
            Used output buffers: 1 of 24 (19 max)
            === RTOS ===
            Static ram: 25712
            Dynamic ram: 93140 of which 0 recycled
            Exception stack ram used: 320
            Never used ram: 11900
            Tasks: NETWORK(ready,628) HEAT(blocked,1232) MAIN(running,3760) IDLE(ready,160)
            Owned mutexes:
            === Platform ===
            Last reset 00:06:38 ago, cause: power up
            Last software reset at 2020-04-26 17:24, reason: User, spinning module GCodes, available RAM 11900 bytes (slot 0)
            Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
            Error status: 0
            Free file entries: 10
            SD card 0 detected, interface speed: 20.0MBytes/sec
            SD card longest block write time: 0.0ms, max retries 0
            MCU temperature: min 27.6, current 27.8, max 29.5
            Supply voltage: min 12.1, current 12.2, max 12.3, under voltage events: 0, over voltage events: 0, power good: yes
            Driver 0: standstill, SG min/max not available
            Driver 1: standstill, SG min/max not available
            Driver 2: standstill, SG min/max not available
            Driver 3: standstill, SG min/max not available
            Driver 4: standstill, SG min/max not available
            Date/time: 2020-04-26 18:18:36
            Cache data hit count 1214738893
            Slowest loop: 2.43ms; fastest: 0.06ms
            I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
            === Move ===
            Hiccups: 0, FreeDm: 160, MinFreeDm: 160, MaxWait: 0ms
            Bed compensation in use: none, comp offset 0.000
            === DDARing ===
            Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0
            === Heat ===
            Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
            === GCodes ===
            Segments left: 0
            Stack records: 1 allocated, 0 in use
            Movement lock held by null
            http is idle in state(s) 0
            telnet is idle in state(s) 0
            file is idle in state(s) 0
            serial is idle in state(s) 0
            aux is idle in state(s) 0
            daemon is idle in state(s) 0
            queue is idle in state(s) 0
            autopause is idle in state(s) 0
            Code queue is empty.
            === Network ===
            Slowest loop: 51.93ms; fastest: 0.00ms
            Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
            HTTP sessions: 2 of 8
            - WiFi -
            Network state is running
            WiFi module is connected to access point 
            Failed messages: pending 0, notready 0, noresp 0
            WiFi firmware version 1.21
            WiFi MAC address 2c:3a:e8:0b:02:f1
            WiFi Vcc 3.42, reset reason Turned on by main processor
            WiFi flash size 4194304, free heap 14504
            WiFi IP address 192.168.1.137
            WiFi signal strength -68dBm, reconnections 0, sleep mode modem
            Socket states: 0 0 0 0 0 0 0 0
            
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            • Bmilamundefined
              Bmilam
              last edited by

              This started after I put on a water cooled hotend, the E3d Titan Aqua, the only thing I can think of is, now there is no hotend fan hooked to the duet board, the water cooling pump and rad/fan are powered directly by the PSU. I don't know if the issue is a coincidence or is the duet resetting because its not sinsing a hotend fan being hooked up?

              other then that, nothing has changed, I used the same heater, same thermistor, heater block, motor that was already there from the regular e3d titan.

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              • Phaedruxundefined
                Phaedrux Moderator
                last edited by

                I don't think so. If the pump is directly connected to the PSU and there is no duet control over the pump you can remove the M106 P1 entry entirely from config.g since there is no fan connected.

                Did you PID tune the heater again after changing over? Not that that would cause this.

                Did anything else get changed?

                Is the pump drawing a lot of amps or something?

                Z-Bot CoreXY Build | Thingiverse Profile

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                • Bmilamundefined
                  Bmilam
                  last edited by

                  Yes I did do a re-tune on the hotend. I did consider the pump might be causing the resets, but after switching the board over the the 800watt atx psu and leaving the rest hooked up to the old PSU, it still is resetting.

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                  • Bmilamundefined
                    Bmilam
                    last edited by

                    Everytime it resets, I get this massage on the counsole.

                    https://drive.google.com/file/d/1baVuvLro9hD_JT6FbqInWpsegVn8Mlew/view?usp=drivesdk

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                    • Phaedruxundefined
                      Phaedrux Moderator
                      last edited by

                      That heater warning is to let you know how hot your heater could get in a closed circuit failure.

                      Z-Bot CoreXY Build | Thingiverse Profile

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                      • Bmilamundefined
                        Bmilam
                        last edited by

                        I don't even know if reset is the right term, because after the printer stops, the progress bar shows 100% like the print completed

                        The printer just stops in mid movement and the layer fan shuts off.

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                        • Phaedruxundefined
                          Phaedrux Moderator
                          last edited by

                          But you get that heater and wifi message on the PanelDue? Those messages come at startup as config.g is read, so it does sound like it is resetting.

                          Z-Bot CoreXY Build | Thingiverse Profile

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                          • Bmilamundefined
                            Bmilam
                            last edited by Bmilam

                            Yes, that message comes up on the PanelDue

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                            • Bmilamundefined
                              Bmilam
                              last edited by

                              Well, I never figured out what the issue is, but its something with the board itself, I changed it with another duet I have on a different printer and no problems now.

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                              • Bmilamundefined
                                Bmilam
                                last edited by

                                Supprised, figured I'd get a little more help on this then I did....

                                droftartsundefined 1 Reply Last reply Reply Quote 0
                                • Phaedruxundefined
                                  Phaedrux Moderator
                                  last edited by

                                  Was there possibly anything shorting against the board that is now moved with the new board?

                                  Can you post some photos of the board? Close up and well lit. Maybe we can spot a damaged component.

                                  Is the board new?

                                  Z-Bot CoreXY Build | Thingiverse Profile

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                                  • Bmilamundefined
                                    Bmilam
                                    last edited by

                                    No, nothing shorting against the board, it was mounted on 20mm printed stand offs, then I put nylon washers between the board and the screws. So its, screw, nylon washer, board, 20mm 3d printed standoff, mounted to a melamine board.

                                    Bought the board in 2018, but sadly, It was for a project that I had set aside and didn't get back to till about 3 weeks ago, so the board had probally been used less then 50 times total.

                                    https://drive.google.com/file/d/1bjw1bgBfpSLfJ_P6Pq1asx-cXwlaMBEv/view?usp=drivesdk

                                    https://drive.google.com/file/d/1bjptjoMHgpWTFbWczqt_GfarV0bqMLCg/view?usp=drivesdk![alt text](image url)

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                                    • Phaedruxundefined
                                      Phaedrux Moderator
                                      last edited by

                                      The google drive links are private. I can't access it.

                                      Z-Bot CoreXY Build | Thingiverse Profile

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                                      • Bmilamundefined
                                        Bmilam
                                        last edited by

                                        Try it now

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                                        • droftartsundefined
                                          droftarts administrators @Bmilam
                                          last edited by

                                          @Bmilam I can't see anything obvious from the pictures. The only odd thing is that some of the text on the top of the main processor is missing. This could have come off if there was a sticker on it that you took off (and then cleaned with acetone or similar), but may be a sign that the processor has overheated, and may be causing the failures.

                                          M122 still doesn't show anything amiss, other than the board was recently powered on. Swapping the boards isn't conclusive; are you using the same SD card, same firmware version and running the same gcode file? Redoing the wiring may also have removed the issue. If you reformatted and rebuilt the SD card, that may have resolved the issue. You're changing too many parameters to know exactly where the problem is. If you want to find out the exact problem, you'll need to connect the old board and do more troubleshooting.

                                          Bought the board in 2018

                                          Unfortunately, warranty is for 6 months. See https://www.duet3d.com/warranty

                                          Supprised, figured I'd get a little more help on this then I did....

                                          @Phaedrux has been as helpful as he can. You didn't supply much information up front. The M122 responses don't indicate anything, other than the power is turning off. All we can do is offer advice to try and track down where the problem is; we're not in the room with you, and we don't know what's causing the fault either, based on what you're telling us. It's not the sort of fault that happens every day, so requires investigation to answer.

                                          Ian

                                          Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

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                                          • dc42undefined
                                            dc42 administrators
                                            last edited by

                                            @Bmilam said in Duet Wifi resetting part way through prints:

                                            Last reset 00:17:36 ago, cause: power up

                                            That bit (which is in all your M122 reports) indicates that the Duet reset because there was no power to the microcontroller. Possible reasons include:

                                            • PSU problem. Note, most 12v ATX PSUs need a dummy load on the 5V rail to prevent them form getting over-voltage on the 12V rail and resetting.
                                            • VIN terminal block screws on the Duet not tight
                                            • Something is shorting out or overloading the 5V or 3.3V rail of the Duet. A common cause is endstop switches that are connected to the wrong pins of the endstop connector.

                                            Duet WiFi hardware designer and firmware engineer
                                            Please do not ask me for Duet support via PM or email, use the forum
                                            http://www.escher3d.com, https://miscsolutions.wordpress.com

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