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    Building a DIY public domain low cost stepper motor analyzer

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    • JoergS5undefined
      JoergS5 @zapta
      last edited by JoergS5

      @zapta Thanks for your information and the source location. Lucky me I bought a Nextion 3.5 last year, because I liked the idea that the display offers GUI logic, so I can start with your source.
      It will take some time until I can start with the project, but I can keep you informed what I develop.

      1 Reply Last reply Reply Quote 0
      • fcwiltundefined
        fcwilt @zapta
        last edited by

        @zapta said in Building a DIY public domain low cost stepper motor analyzer:

        All the source files are on github and should work though I plan to do some cleanup.

        https://github.com/zapta/misc/tree/master/stepper_analyzer

        I don't see how to download all of the files related to this project.

        Does each file have to be downloaded separately?

        Frederick

        Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

        A Former User? 1 Reply Last reply Reply Quote 0
        • A Former User?
          A Former User @fcwilt
          last edited by

          @fcwilt easy way is to clone or download the whole https://github.com/zapta/misc repository.

          Alternatively you can turn to google to try and download just a sub directory from github

          fcwiltundefined 1 Reply Last reply Reply Quote 0
          • fcwiltundefined
            fcwilt @A Former User
            last edited by

            @bearer said in Building a DIY public domain low cost stepper motor analyzer:

            @fcwilt easy way is to clone or download the whole https://github.com/zapta/misc repository.

            Well that is certainly not the way I thought it would be done but if it works...

            Thanks.

            Frederick

            Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

            A Former User? 1 Reply Last reply Reply Quote 1
            • A Former User?
              A Former User @fcwilt
              last edited by

              @fcwilt said in Building a DIY public domain low cost stepper motor analyzer:

              if it works...

              it does. but packing several projects into a single repo doesn't lend itself well to sharing or collaboration - but it is easy for a single user.

              anyways https://stackoverflow.com/questions/7106012/download-a-single-folder-or-directory-from-a-github-repo and other search results does provide options but to me its always seemed like more hassle than just getting the whole thing and discarding what I don't need/want.

              zaptaundefined 1 Reply Last reply Reply Quote 2
              • zaptaundefined
                zapta @A Former User
                last edited by

                @bearer said in Building a DIY public domain low cost stepper motor analyzer:

                it does. but packing several projects into a single repo doesn't lend itself well to sharing or collaboration

                Sorry about that. This is my catch all 'misc' repository. I plan to clean up the stepper analyzer in the next week or two so will also move to an independent repository.

                Meanwhile, if you encounter any problem, let me know here. I will monitor this thread more closely.

                Flushing the firmware has two parts, flashing the Nextion 3.5" using a micro SD card or the nextion designer with a serial port, and flashing the Teensy 4 which I currently do with the Arduino IDE (need to install the Teensy 4 extensions) but am looking for a simpler way (any suggestions?)

                A Former User? 1 Reply Last reply Reply Quote 1
                • A Former User?
                  A Former User @zapta
                  last edited by A Former User

                  @zapta said in Building a DIY public domain low cost stepper motor analyzer:

                  but am looking for a simpler way

                  platformio? (for the teensy at least)

                  zaptaundefined 1 Reply Last reply Reply Quote 0
                  • zaptaundefined
                    zapta @A Former User
                    last edited by

                    I copied the stepper analyzer files to a dedicated repository https://github.com/zapta/stepper_analyzer (will delete files from the old repository later).

                    It also includes a release directory with binaries for the teensy and the nextion 3.5". The teensy firmware can be flashed with a teensy loader (https://www.pjrc.com/teensy/loader.html) and the nextion using its sd card.

                    It's still rough and I plan to clean it up in the next week or two. Please let me know how it works for you.

                    1 Reply Last reply Reply Quote 2
                    • A Former User?
                      A Former User
                      last edited by

                      Thats awesome, its on my list to try and build one! Thanks for putting this out there man!

                      zaptaundefined 1 Reply Last reply Reply Quote 0
                      • zaptaundefined
                        zapta @A Former User
                        last edited by

                        The new PCBs arrive and I like how small and simple they are:

                        597e97f4-1f2b-4126-9563-fd2f2cd58363-image.png

                        I also added a retraction analysis screen. It is cumulative such that retract 10 steps extruder 3 steps, retract 5 steps will show retraction of 12 steps.

                        The graph moves in real time so the camera didn't capture it well. The little noise at the bottom of the graph are tiny retractions due to pressure advance (0.08).

                        667e56f2-cc09-4573-91c1-347186ffae94-image.png

                        I plan to commit the changes to github later today.

                        1 Reply Last reply Reply Quote 3
                        • fcwiltundefined
                          fcwilt
                          last edited by

                          Hi,

                          Have you considered building a small batch of complete units and selling them to us poor souls who would love to get our hands on one?

                          Frederick

                          Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

                          zaptaundefined 1 Reply Last reply Reply Quote 1
                          • A Former User?
                            A Former User
                            last edited by

                            I'd could be down for crowd sourcing myself one if such a thing were to be a thing.

                            1 Reply Last reply Reply Quote 0
                            • zaptaundefined
                              zapta @fcwilt
                              last edited by

                              @fcwilt, I would love to do that because I think the makers' 3D printer market needs a tool like this but I can't do it myself. My hope is that someone can pick it up and provide to the community, this exact design or a lower cost version of it (with a stand alone MCU and a dumb LCD). The license is very liberal, non need to attribute, no need to share code changes, commercial OK, etc.

                              I just created a documentation page in github. It explains the various functions, how to flash the firmware and a BOM.

                              https://github.com/zapta/stepper_analyzer

                              arhiundefined 1 Reply Last reply Reply Quote 1
                              • A Former User?
                                A Former User
                                last edited by A Former User

                                I'd be happy to build and test (some) additional boards when I make mine, but despite the BOM being about $50-60 (10 seconds guesstimate) statistically it'd be close to double that after shipping, taxes and fees + another $7 to ship it out again. There is no real need for me to source the teensy and screen which brings the rest down to $10-20 (before shipping, taxes and fees). So my location is probably a bit cost prohibitive even when not making a profit.

                                @zapta is the SD card required for the nextion to run, or just the programming? I'm still waiting for that aliexpress order ... 176 days is the 2020 shipping highscore:/

                                fcwiltundefined zaptaundefined 2 Replies Last reply Reply Quote 0
                                • fcwiltundefined
                                  fcwilt @A Former User
                                  last edited by

                                  @bearer

                                  If you've got a PayPal account I'd buy a unit from you.

                                  Frederick

                                  Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

                                  A Former User? zaptaundefined 3 Replies Last reply Reply Quote 0
                                  • A Former User?
                                    A Former User @fcwilt
                                    last edited by

                                    @fcwilt i do. i've posted an informal doodle https://doodle.com/poll/hhw2iyirf8fctmn4 where interest could be gauged, but admittedly very skeptical as global shipping is very unreliable these days.

                                    zaptaundefined 1 Reply Last reply Reply Quote 0
                                    • arhiundefined
                                      arhi @zapta
                                      last edited by

                                      @zapta wanna pick your brain a bit .. why did you go with analog output current sensing and not with one with integrated ADC with spi output? Something like LMP92064 for e.g. comes to mind?

                                      I am now deciding between LMP92064 and ACS70331 + AD7705 and it looks like ACS70331 + AD7705 will go in final product 'cause I need the resolution but since you are using the ADC on the teensy I guess LMP92064 would be easier solution ?! Or you went by the price (LMP92064 is ~3x more expensive locally, I guess it's same everywhere)

                                      zaptaundefined 1 Reply Last reply Reply Quote 0
                                      • zaptaundefined
                                        zapta @A Former User
                                        last edited by

                                        @bearer said in Building a DIY public domain low cost stepper motor analyzer:

                                        @zapta is the SD card required for the nextion to run, or just the programming

                                        Just for programming and should be removed for the Nextion to function. I just updated the documentation to clarify it.

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                                        • zaptaundefined
                                          zapta @fcwilt
                                          last edited by

                                          @fcwilt said in Building a DIY public domain low cost stepper motor analyzer:

                                          If you've got a PayPal account I'd buy a unit from you.

                                          Just a suggestion. One payment method that worked for me in the past is amazon gift cards. Buying often on amazon, credit is almost like cash, and cards can purchased online at any amount and the gift card number can be sent by email.

                                          fcwiltundefined 1 Reply Last reply Reply Quote 0
                                          • zaptaundefined
                                            zapta @A Former User
                                            last edited by zapta

                                            @bearer said in Building a DIY public domain low cost stepper motor analyzer:

                                            @fcwilt i do. i've posted an informal doodle https://doodle.com/poll/hhw2iyirf8fctmn4 where interest could be gauged, but admittedly very skeptical as global shipping is very unreliable these days.

                                            I believe that BOM could be reduced well below $20 with a dumb LCD (example below) and a stand alone MCU (vs the Teensy 4.0). All is required is somebody that is proficient with writing firmware and can re implement the UI for the dumb LCD.

                                            https://www.buydisplay.com/serial-spi-3-5-inch-tft-lcd-module-in-320x480-optl-touchscreen-ili9488

                                            https://www.buydisplay.com/lcd-3-5-inch-320x480-tft-display-module-optl-touch-screen-w-breakout-board

                                            Edit: another option is to drop the display and use a USB or Bluetooth attached computer or phone/table for the UI. The voltaic isolation of the current sensors will make it safe for the USB connection. This opens new possibilities such as recording, correlating signals from multiple steppers (e.g. X/Y in core XY), and so on. With a stand alone, non Teensy standalone MCU, this will be a tiny and inexpensive device that can be plugged anywhere. BTW, the Teensy and Nextion consume ~250ma so a battery operation is also feasible. Many great possibilities that wait for the right entrepreneur. 😉

                                            A Former User? 1 Reply Last reply Reply Quote 1
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