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    [3.1.1] Issue Parsing Layer Change

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    • CCS86undefined
      CCS86 @Phaedrux
      last edited by

      @Phaedrux said in [3.1.1] Issue Parsing Layer Change:

      Just to confirm, this is RRF3.1.1 and DWC3.1.1? Is this on a Duet3 with SBC?
      Do you also have an example of gcode that worked before?

      This is on a Duet Maestro, running RRF3.1.1 and DWC3.1.1.

      It's actually a little more strange. When I print the files, the issue is present. But, if I simulate the same file, everything works normally. Here are some screenshots:

      5b5fde70-cfc3-4c4e-9cfd-d5847150861c-image.png

      eb5ce49f-96ea-4002-bd3a-902bebb7ec73-image.png

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      • Phaedruxundefined
        Phaedrux Moderator
        last edited by

        ;FLAVOR:Marlin

        Checking your gcode file again I notice that you have Cura set to marlin gcode flavor. Change that to reprap. In the printer profile. Cura may be inserting some unsupported gcodes that could be confusing things.

        Simulation behaves a bit differently than normal printing, so that's an interesting observation.

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        • CCS86undefined
          CCS86
          last edited by

          Good eye! I'm not sure what happened there. My printer has always been set to Reprap flavor. That was just a test export, and maybe Cura reverted the setting.

          I just double checked the latest gcode file BBT32.gcode and it was definitely set to reprap.

          Here is the file, zipped. Just remove the txt extension and extract.

          BBT32.zip.txt

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          • CCS86undefined
            CCS86
            last edited by

            Any updates on this guys?

            @dc42 @Phaedrux

            The issue persists.

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            • Phaedruxundefined
              Phaedrux Moderator
              last edited by

              Does it still happen if you don't use the leveling mesh optimizer?>
              M557 X26.118:63.254 Y51.314:88.450 S10.000 ; Leveling mesh defined by LevelingMeshOptimizer

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              • CCS86undefined
                CCS86 @Phaedrux
                last edited by

                @Phaedrux said in [3.1.1] Issue Parsing Layer Change:

                Does it still happen if you don't use the leveling mesh optimizer?>
                M557 X26.118:63.254 Y51.314:88.450 S10.000 ; Leveling mesh defined by LevelingMeshOptimizer

                Are you saying without an M557 command at all? I have not tried that. Could mesh leveling really bork DWC's layer parsing?

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                • Phaedruxundefined
                  Phaedrux Moderator
                  last edited by

                  I mean without running the preparser. Perhaps it's changing more than expected.

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                  • Phaedruxundefined
                    Phaedrux Moderator
                    last edited by

                    ;FLAVOR:RepRap
                    ;TIME:2524
                    ;Filament used: 0.926325m
                    ;Layer height: 0.15
                    ;MINX:26.118
                    ;MINY:51.314
                    ;MINZ:0.2
                    ;MAXX:63.254
                    ;MAXY:88.45
                    ;MAXZ:12.65
                    ;POSTPROCESSED
                    ;Generated with Cura_SteamEngine 4.6.2
                    T0
                    M82 ;absolute extrusion mode
                    
                    
                    ;//////// START GCODE \\\\\\\\
                    
                    
                    G90                                          ; abs pos
                    M82                                          ; abs ext
                    M106 S0                                      ; fan off
                    
                    
                    
                    M104 S170                                    ; Set hotend
                    M140 R35     ; Set bed
                    
                    G28                                          ; Home
                    
                    M109 S170                                    ; Wait for hotend
                    M190 R35     ; Wait for bed
                    
                    
                    M557 X26.118:63.254 Y51.314:88.450 S10.000 ; Leveling mesh defined by LevelingMeshOptimizer
                    G29 S0                                       ; Load bed mesh
                    M376 H3                                      ; Mesh taper
                    
                    G1 Z60.0 F5000                               ; Lift
                    G92 E0                                       ; Zero extruder
                    G1 X20 Y20 E-4 F4000
                    
                    M109 S220   ; Wait for hotend
                    
                    G1 X10 Y0 Z.3 F2000
                    G1 E0 F2000
                    G1 X50 E5 F1200
                    G1 X140 E11 F1200
                    G1 Y2 Z.1 F9000
                    G4 S2
                    G1 Y3 F9000
                    G1 X20 Z.07 F9000
                    G1 Z5 ;E
                    
                    G92 E-.7                                      ; Comp for ooze
                    
                    
                    ;///////////////\\\\\\\\\\\\\\
                    G92 E0
                    G92 E0
                    G1 F2100 E-2
                    ;LAYER_COUNT:84
                    ;LAYER:0
                    M107
                    G0 F4533.3 X34.449 Y54.369 Z0.2
                    ;TYPE:SKIRT
                    G1 F2100 E0
                    G1 F1200 X34.867 Y54.114 E0.00614
                    G1 X35.321 Y53.931 E0.01228
                    G1 X35.799 Y53.824 E0.01842
                    G1 X36.288 Y53.796 E0.02456
                    G1 X36.5 Y53.819 E0.02724
                    G1 X36.584 Y53.667 E0.02942
                    

                    You've also got this big Z move in there

                    G1 Z60.0 F5000 ; Lift

                    Maybe add a ;E after that one as well.

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                    • CCS86undefined
                      CCS86 @Phaedrux
                      last edited by

                      @Phaedrux

                      Does ;E have any special function? I thought DWC was just ignoring Z moves that had any comment attached.

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                      • Phaedruxundefined
                        Phaedrux Moderator
                        last edited by

                        It will ignore any G1 Z moves that have an extrusion parameter with them. That's why adding the ;E is a thing.

                        Another way around it is to place any start and end scripting in the start.g and stop.g files. Start.g gets run before the sliced gcode file starts, so you can move a lot of the prep there. And stop.g gets called by M0 which you would put in the slicer end gcode.

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                        • CCS86undefined
                          CCS86 @Phaedrux
                          last edited by

                          @Phaedrux said in [3.1.1] Issue Parsing Layer Change:

                          It will ignore any G1 Z moves that have an extrusion parameter with them. That's why adding the ;E is a thing.

                          Another way around it is to place any start and end scripting in the start.g and stop.g files. Start.g gets run before the sliced gcode file starts, so you can move a lot of the prep there. And stop.g gets called by M0 which you would put in the slicer end gcode.

                          Cool, I might move my start/stop stuff there just to clean things up. I would only put M0 in my slicer end gcode?

                          The thing that sticks out to me is that when I simulate the same file it tracks layers just fine. If it was just syntax of my gcode, how could this happen?

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                          • Phaedruxundefined
                            Phaedrux Moderator @CCS86
                            last edited by

                            @CCS86 said in [3.1.1] Issue Parsing Layer Change:

                            I would only put M0 in my slicer end gcode?

                            If you want. M0 will call stop.g so if you want to move all your end gcode into there you can.

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                            • CCS86undefined
                              CCS86
                              last edited by

                              Hmmm, I was looking at moving my start gcode, but realized I rely on the slicer's ability to pass bed and hotend temps into that code, so it doesn't seem practical to do so.

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                              • Phaedruxundefined
                                Phaedrux Moderator
                                last edited by Phaedrux

                                That's still doable, but may require splitting your start stuff into two sections. Here's what I do to preserve the slicer temp settings.

                                Start.g contains the print prep. Then passes off to the slicer for temp settings. And then a macro is called to do a prime line once temps are reached.

                                M106 P2 F15000 L0.1 X0.8 B0.5 T25:40 H100:101:102 C"Duet Fans"
                                M106 P0 F100 S0 H-1 B0.5 C"Part Cooling"                             ; Set fan 0 (Part cooling blower) G-code controlled. Thermostatic control is turned off
                                M140 S65		; set heated bed to 65 and release
                                T0			; Select Tool 0
                                M291 P"Print Started. Preheating and Homing." T10
                                G4 S1
                                M98 P"0:/macros/Musical Tunes/LuckyTune.g" ; Lucky tune to start print off on the right foot
                                G4 S1
                                M220 S100		; Set speed factor back to 100% in case it was changed
                                M221 S100		; Set extrusion factor back to 100% in case it was changed
                                M290 R0 S0		; clear babystepping
                                M106 S0			; Turn part cooling blower off if it is on
                                G10 P0 R0 S80		; Set extruder to 80 and release
                                M190 S65		; set heated bed to 65 and wait
                                G28			; home XYZ
                                G29 S1			; load heightmap
                                M400
                                G10 P0 R80 S180	; Set extruder to 180 and release
                                M98 P"0:/sys/ZSpeedsPrint.g"	; Load Z speeds for printing
                                M98 P"0:/sys/CurrentsPrint.g"	; Load print motor currents
                                ; Slicer Start Gcode begins.
                                
                                ; Prusa slic3r start gcode
                                ; note that bed temp is inserted before this by the slicer since I haven't tried to define it here.
                                M109 S[first_layer_temperature]	; Set extruder to first layer temp and wait
                                G10 P0 R100 S[first_layer_temperature]  ; set temp and standby temp
                                M116 ; wait for temps
                                G28 Z
                                M98 P"0:/sys/PrimeNozzle.g"
                                
                                ;M98 P"0:/sys/PrimeNozzle.g"
                                G90 			; Absolute positioning
                                G1 X1 Y270 F6000 	; Move to front left corner
                                M400 			; clear movement buffer
                                M116 			; Wait for temps
                                G1 Z0.3 F100		; Move Z to prime height
                                G91 			; Relative positioning
                                M83 			; Relative extrusion
                                G1 E5 F300 ; pre-prime nozzle
                                G1 X40 E10 F300 	; Prime line
                                G10			; Retract
                                G1 Y-1 X1 F10000 	; Wipe nozzle
                                M400
                                

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                                • CCS86undefined
                                  CCS86
                                  last edited by

                                  I put ;E comments on every line in my start gcode with a Z move, and even tried running code from Superslicer. The result is the same.

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                                  • Phaedruxundefined
                                    Phaedrux Moderator
                                    last edited by

                                    65ecb416-4221-422e-9eae-f20167c9ba1e-image.png Screen Shot 2020-09-23 at 9.49.02 PM.png

                                    Here's what I get with a DuetWifi fw and DWC 3.1.1 sliced with Super Slicer. Again, I don't have any gcode commands in my start gcode section other than calling a macro and M0 at the end.

                                    I suggest trying to reflash your firmware and DWC version.

                                    Download this zip file and upload it as is to the sys folder. Don't extract it.

                                    https://github.com/Duet3D/RepRapFirmware/releases/download/3.1.1/Duet2and3Firmware-3.1.1.zip

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                                    • CCS86undefined
                                      CCS86
                                      last edited by

                                      Tried that, but it still doesn't seem to be working:

                                      32b635cb-d457-4a66-a498-ea77ac1b9ed6-image.png

                                      It always seems to know the correct total layer count. It always seems to start at "layer 2". There seems to be an arbitrary time associated with this starting layer.

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                                      • Phaedruxundefined
                                        Phaedrux Moderator
                                        last edited by

                                        Have you tried migrating to using start.g and stop.g yet?

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                                        • CCS86undefined
                                          CCS86 @Phaedrux
                                          last edited by CCS86

                                          @Phaedrux said in [3.1.1] Issue Parsing Layer Change:

                                          Have you tried migrating to using start.g and stop.g yet?

                                          Not yet. But with this version RRF and DWC it was working fine in the past. I'm not sure if some subtle tweak to the start gcode broke it, or what.

                                          It would be awesome if a dev could run through debug with the gcode I posted. Maybe it is getting tripped up on something we haven't noticed.

                                          The only thing I can think of that I changed, is putting a larger SD card in. But, I am unsure if it was before/after layer parsing broke,.

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                                          • Phaedruxundefined
                                            Phaedrux Moderator @CCS86
                                            last edited by

                                            @CCS86 said in [3.1.1] Issue Parsing Layer Change:

                                            I put ;E comments on every line in my start gcode with a Z move, and even tried running code from Superslicer. The result is the same.

                                            Can you show your current start and end gcode?

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