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    [3.1.1] Issue Parsing Layer Change

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    • Phaedruxundefined
      Phaedrux Moderator
      last edited by

      I mean without running the preparser. Perhaps it's changing more than expected.

      Z-Bot CoreXY Build | Thingiverse Profile

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      • Phaedruxundefined
        Phaedrux Moderator
        last edited by

        ;FLAVOR:RepRap
        ;TIME:2524
        ;Filament used: 0.926325m
        ;Layer height: 0.15
        ;MINX:26.118
        ;MINY:51.314
        ;MINZ:0.2
        ;MAXX:63.254
        ;MAXY:88.45
        ;MAXZ:12.65
        ;POSTPROCESSED
        ;Generated with Cura_SteamEngine 4.6.2
        T0
        M82 ;absolute extrusion mode
        
        
        ;//////// START GCODE \\\\\\\\
        
        
        G90                                          ; abs pos
        M82                                          ; abs ext
        M106 S0                                      ; fan off
        
        
        
        M104 S170                                    ; Set hotend
        M140 R35     ; Set bed
        
        G28                                          ; Home
        
        M109 S170                                    ; Wait for hotend
        M190 R35     ; Wait for bed
        
        
        M557 X26.118:63.254 Y51.314:88.450 S10.000 ; Leveling mesh defined by LevelingMeshOptimizer
        G29 S0                                       ; Load bed mesh
        M376 H3                                      ; Mesh taper
        
        G1 Z60.0 F5000                               ; Lift
        G92 E0                                       ; Zero extruder
        G1 X20 Y20 E-4 F4000
        
        M109 S220   ; Wait for hotend
        
        G1 X10 Y0 Z.3 F2000
        G1 E0 F2000
        G1 X50 E5 F1200
        G1 X140 E11 F1200
        G1 Y2 Z.1 F9000
        G4 S2
        G1 Y3 F9000
        G1 X20 Z.07 F9000
        G1 Z5 ;E
        
        G92 E-.7                                      ; Comp for ooze
        
        
        ;///////////////\\\\\\\\\\\\\\
        G92 E0
        G92 E0
        G1 F2100 E-2
        ;LAYER_COUNT:84
        ;LAYER:0
        M107
        G0 F4533.3 X34.449 Y54.369 Z0.2
        ;TYPE:SKIRT
        G1 F2100 E0
        G1 F1200 X34.867 Y54.114 E0.00614
        G1 X35.321 Y53.931 E0.01228
        G1 X35.799 Y53.824 E0.01842
        G1 X36.288 Y53.796 E0.02456
        G1 X36.5 Y53.819 E0.02724
        G1 X36.584 Y53.667 E0.02942
        

        You've also got this big Z move in there

        G1 Z60.0 F5000 ; Lift

        Maybe add a ;E after that one as well.

        Z-Bot CoreXY Build | Thingiverse Profile

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        • CCS86undefined
          CCS86 @Phaedrux
          last edited by

          @Phaedrux

          Does ;E have any special function? I thought DWC was just ignoring Z moves that had any comment attached.

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          • Phaedruxundefined
            Phaedrux Moderator
            last edited by

            It will ignore any G1 Z moves that have an extrusion parameter with them. That's why adding the ;E is a thing.

            Another way around it is to place any start and end scripting in the start.g and stop.g files. Start.g gets run before the sliced gcode file starts, so you can move a lot of the prep there. And stop.g gets called by M0 which you would put in the slicer end gcode.

            Z-Bot CoreXY Build | Thingiverse Profile

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            • CCS86undefined
              CCS86 @Phaedrux
              last edited by

              @Phaedrux said in [3.1.1] Issue Parsing Layer Change:

              It will ignore any G1 Z moves that have an extrusion parameter with them. That's why adding the ;E is a thing.

              Another way around it is to place any start and end scripting in the start.g and stop.g files. Start.g gets run before the sliced gcode file starts, so you can move a lot of the prep there. And stop.g gets called by M0 which you would put in the slicer end gcode.

              Cool, I might move my start/stop stuff there just to clean things up. I would only put M0 in my slicer end gcode?

              The thing that sticks out to me is that when I simulate the same file it tracks layers just fine. If it was just syntax of my gcode, how could this happen?

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              • Phaedruxundefined
                Phaedrux Moderator @CCS86
                last edited by

                @CCS86 said in [3.1.1] Issue Parsing Layer Change:

                I would only put M0 in my slicer end gcode?

                If you want. M0 will call stop.g so if you want to move all your end gcode into there you can.

                Z-Bot CoreXY Build | Thingiverse Profile

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                • CCS86undefined
                  CCS86
                  last edited by

                  Hmmm, I was looking at moving my start gcode, but realized I rely on the slicer's ability to pass bed and hotend temps into that code, so it doesn't seem practical to do so.

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                  • Phaedruxundefined
                    Phaedrux Moderator
                    last edited by Phaedrux

                    That's still doable, but may require splitting your start stuff into two sections. Here's what I do to preserve the slicer temp settings.

                    Start.g contains the print prep. Then passes off to the slicer for temp settings. And then a macro is called to do a prime line once temps are reached.

                    M106 P2 F15000 L0.1 X0.8 B0.5 T25:40 H100:101:102 C"Duet Fans"
                    M106 P0 F100 S0 H-1 B0.5 C"Part Cooling"                             ; Set fan 0 (Part cooling blower) G-code controlled. Thermostatic control is turned off
                    M140 S65		; set heated bed to 65 and release
                    T0			; Select Tool 0
                    M291 P"Print Started. Preheating and Homing." T10
                    G4 S1
                    M98 P"0:/macros/Musical Tunes/LuckyTune.g" ; Lucky tune to start print off on the right foot
                    G4 S1
                    M220 S100		; Set speed factor back to 100% in case it was changed
                    M221 S100		; Set extrusion factor back to 100% in case it was changed
                    M290 R0 S0		; clear babystepping
                    M106 S0			; Turn part cooling blower off if it is on
                    G10 P0 R0 S80		; Set extruder to 80 and release
                    M190 S65		; set heated bed to 65 and wait
                    G28			; home XYZ
                    G29 S1			; load heightmap
                    M400
                    G10 P0 R80 S180	; Set extruder to 180 and release
                    M98 P"0:/sys/ZSpeedsPrint.g"	; Load Z speeds for printing
                    M98 P"0:/sys/CurrentsPrint.g"	; Load print motor currents
                    ; Slicer Start Gcode begins.
                    
                    ; Prusa slic3r start gcode
                    ; note that bed temp is inserted before this by the slicer since I haven't tried to define it here.
                    M109 S[first_layer_temperature]	; Set extruder to first layer temp and wait
                    G10 P0 R100 S[first_layer_temperature]  ; set temp and standby temp
                    M116 ; wait for temps
                    G28 Z
                    M98 P"0:/sys/PrimeNozzle.g"
                    
                    ;M98 P"0:/sys/PrimeNozzle.g"
                    G90 			; Absolute positioning
                    G1 X1 Y270 F6000 	; Move to front left corner
                    M400 			; clear movement buffer
                    M116 			; Wait for temps
                    G1 Z0.3 F100		; Move Z to prime height
                    G91 			; Relative positioning
                    M83 			; Relative extrusion
                    G1 E5 F300 ; pre-prime nozzle
                    G1 X40 E10 F300 	; Prime line
                    G10			; Retract
                    G1 Y-1 X1 F10000 	; Wipe nozzle
                    M400
                    

                    Z-Bot CoreXY Build | Thingiverse Profile

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                    • CCS86undefined
                      CCS86
                      last edited by

                      I put ;E comments on every line in my start gcode with a Z move, and even tried running code from Superslicer. The result is the same.

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                      • Phaedruxundefined
                        Phaedrux Moderator
                        last edited by

                        65ecb416-4221-422e-9eae-f20167c9ba1e-image.png Screen Shot 2020-09-23 at 9.49.02 PM.png

                        Here's what I get with a DuetWifi fw and DWC 3.1.1 sliced with Super Slicer. Again, I don't have any gcode commands in my start gcode section other than calling a macro and M0 at the end.

                        I suggest trying to reflash your firmware and DWC version.

                        Download this zip file and upload it as is to the sys folder. Don't extract it.

                        https://github.com/Duet3D/RepRapFirmware/releases/download/3.1.1/Duet2and3Firmware-3.1.1.zip

                        Z-Bot CoreXY Build | Thingiverse Profile

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                        • CCS86undefined
                          CCS86
                          last edited by

                          Tried that, but it still doesn't seem to be working:

                          32b635cb-d457-4a66-a498-ea77ac1b9ed6-image.png

                          It always seems to know the correct total layer count. It always seems to start at "layer 2". There seems to be an arbitrary time associated with this starting layer.

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                          • Phaedruxundefined
                            Phaedrux Moderator
                            last edited by

                            Have you tried migrating to using start.g and stop.g yet?

                            Z-Bot CoreXY Build | Thingiverse Profile

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                            • CCS86undefined
                              CCS86 @Phaedrux
                              last edited by CCS86

                              @Phaedrux said in [3.1.1] Issue Parsing Layer Change:

                              Have you tried migrating to using start.g and stop.g yet?

                              Not yet. But with this version RRF and DWC it was working fine in the past. I'm not sure if some subtle tweak to the start gcode broke it, or what.

                              It would be awesome if a dev could run through debug with the gcode I posted. Maybe it is getting tripped up on something we haven't noticed.

                              The only thing I can think of that I changed, is putting a larger SD card in. But, I am unsure if it was before/after layer parsing broke,.

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                              • Phaedruxundefined
                                Phaedrux Moderator @CCS86
                                last edited by

                                @CCS86 said in [3.1.1] Issue Parsing Layer Change:

                                I put ;E comments on every line in my start gcode with a Z move, and even tried running code from Superslicer. The result is the same.

                                Can you show your current start and end gcode?

                                Z-Bot CoreXY Build | Thingiverse Profile

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                                • CCS86undefined
                                  CCS86
                                  last edited by

                                  ;//////// START GCODE \\\\\\\\
                                  
                                  
                                  G90                                          ; abs pos
                                  M82                                          ; abs ext
                                  M106 S0                                      ; fan off
                                  
                                  
                                  
                                  M104 S170                                     ; Set hotend
                                  M140 R33                                      ; Set bed
                                  
                                  G28                                           ; Home
                                  
                                  M109 S170                                   ; Wait for hotend
                                  M190 R33                                    ; Wait for bed
                                  G4 S10                                       ; Pause
                                  
                                  
                                  M557 X12:201 Y34:151 P12:9
                                  G29 S0                                      ; Probe bed mesh
                                  M376 H3                                     ; Mesh taper
                                  
                                  G1 Z60.0 F5000                              ; E
                                  G92 E0                                      ; Zero extruder
                                  G1 X20 Y20 E-4 F4000
                                  
                                  M109 S210                                    ; Wait for hotend
                                  
                                  G1 X10 Y0 Z.3 F2000	                     ;E
                                  G1 E0 F2000
                                  G1 X50 E5 F1200
                                  G1 X140 E11 F1200
                                  G1 Y2 Z.1 F9000 		             ;E
                                  G4 S2
                                  G1 Y3 F9000
                                  G1 X20 Z.07 F9000 	                     ;E
                                  G1 Z5 			                     ;E
                                  
                                  G92 E-.7                                      ; Comp for ooze
                                  
                                  
                                  ;///////////////\\\\\\\\\\\\\\
                                  
                                  ;////// END GCODE \\\\\\
                                  
                                  M400 ;wait for clear buffer
                                  G91 ;relative positioning
                                  M83 ;relative extruder
                                  G1 Z5 E-3 F4000
                                  G28 XY
                                  G1 E3 F1500
                                  M106 S128
                                  M104 S0 ;extruder heater off
                                  M140 S0 ;heated bed heater off
                                  M18 ;steppers off
                                  G4 S120
                                  M106 S0
                                  
                                  ;////////////\\\\\\\\\\\\
                                  
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                                  • CCS86undefined
                                    CCS86
                                    last edited by CCS86

                                    I tried offloading stuff with Z calls to NozzlePrime.g, behavior is still the same. I noticed that it shows the current layer as 0 until just after the probing sequence, where it jumps quickly to layer 1, then layer 2, where it stays stuck for the rest of the print. Is it possible that something inside the G29 command is breaking this?

                                    Here is what a new piece of gcode looks like:

                                    ; generated by SuperSlicer 2.2.53 on 2020-10-03 at 20:25:26 UTC
                                    
                                    ; 
                                    
                                    ; external perimeters extrusion width = 0.40mm
                                    ; perimeters extrusion width = 0.40mm
                                    ; infill extrusion width = 0.40mm
                                    ; solid infill extrusion width = 0.40mm
                                    ; top infill extrusion width = 0.40mm
                                    ; support material extrusion width = 0.40mm
                                    ; first layer extrusion width = 0.40mm
                                    
                                    ; object:{"name":"Hero 9 Lens Cap","id":"Hero 9 Lens Cap.stl id:0 copy 0","object_center":[32.949028,122.885129,0.000000],"boundingbox_center":[32.949028,122.885129,3.925000],"boundingbox_size":[33.549999,33.549999,7.850000]}
                                    
                                    M107
                                    ;//////// START GCODE \\\\\\\\
                                    
                                    
                                    G90                                          ; abs pos
                                    M82                                          ; abs ext
                                    M106 S0                                      ; fan off
                                    M220 S100									 ; Set speed factor back to 100% in case it was changed
                                    M221 S100									 ; Set extrusion factor back to 100% in case it was changed
                                    M290 R0 S0									 ; clear babystepping
                                    M104 S170                                    ; Set hotend
                                    G28                                          ; Home
                                    
                                    
                                    
                                    M140 R35         ; Set bed
                                    M109 S170                                   ; Wait for hotend
                                    M190 R35         ; Wait for bed
                                    G4 S10                                      ; Pause
                                    
                                    
                                    
                                    ; Replaced marker: M557 TBD  									  ; parameters will be set automatically
                                    M557 X12:63 Y92:153 P4:5
                                    ; End marker
                                    ;M557 X20:190 Y10:180 S15                     ; Define mesh grid
                                    G29 S0                                        ; Probe bed mesh
                                    ;G29 S1 P"mesh.csv"
                                    M376 H3                                       ; Mesh taper
                                    
                                    G92 E0                                        ; Zero extruder
                                    G1 Z60.0 E0 F5000                             
                                    G1 X20 Y20 E-4 F4000
                                    
                                    M109 S215              ; Wait for hotend
                                    
                                    
                                    
                                    M98 P"0:/sys/PrimeNozzle.g"
                                    
                                    ;///////////////\\\\\\\\\\\\\\
                                    G21 ; set units to millimeters
                                    G90 ; use absolute coordinates
                                    M82 ; use absolute distances for extrusion
                                    G92 E0
                                    ; Automesh: begin layer 0
                                    G1 Z0.250000 F10200.000
                                    G1 E-2.50000 F2400.00000
                                    G1 Z0.950000 F10200.000
                                    G1 X21.559 Y103.095
                                    G1 Z0.250000
                                    G1 E0.00000 F2400.00000
                                    G1 F1800.000
                                    M204 S1600
                                    G1 X23.618 Y102.888 E0.02789
                                    G1 X42.248 Y102.887 E0.27900
                                    G1 X43.816 Y103.005 E0.30019
                                    G1 X45.811 Y103.499 E0.32789
                                    G1 X47.258 Y104.136 E0.34919
                                    G1 X48.911 Y105.219 E0.37584
                                    G1 X50.066 Y106.285 E0.39702
                                    G1 X51.051 Y107.510 E0.41820
                                    
                                    ...
                                    
                                    
                                    G1 X15.283 Y106.923 E1.80679
                                    G1 X15.842 Y106.275 E1.81832
                                    G1 X16.811 Y105.362 E1.83626
                                    G1 X17.501 Y104.833 E1.84798
                                    G1 X18.633 Y104.140 E1.86586
                                    G1 X19.408 Y103.766 E1.87746
                                    G1 X20.669 Y103.313 E1.89553
                                    G1 X21.501 Y103.110 E1.90707
                                    M204 S2500
                                    G1 X21.583 Y103.446 F10200.000
                                    G1 F1800.000
                                    M204 S1600
                                    G1 X23.625 Y103.234 E1.93474
                                    G1 X42.248 Y103.234 E2.18575
                                    G1 X43.761 Y103.347 E2.20620
                                    G1 X45.701 Y103.828 E2.23314
                                    G1 X47.091 Y104.439 E2.25361
                                    G1 X48.705 Y105.498 E2.27962
                                    
                                    ...
                                    
                                    ; stop printing object Hero 9 Lens Cap.stl id:0 copy 0
                                    M106 S127.5
                                    ; Automesh: begin layer 1
                                    M204 S2500
                                    G1 Z0.400000 F10200.000
                                    G92 E0
                                    G1 E-2.50000 F2400.00000
                                    G1 Z0.600000 F10200.000
                                    G1 X13.793 Y136.284
                                    G1 Z0.400000
                                    G1 E0.00000 F2400.00000
                                    G1 F2700.000
                                    G1 X13.568 Y135.759 E0.00490
                                    G1 X13.197 Y134.457 E0.01654
                                    G1 X13.038 Y133.526 E0.02464
                                    G1 X12.951 Y132.193 E0.03611
                                    G1 X12.974 Y112.892 E0.20187
                                    G1 X13.171 Y111.435 E0.21450
                                    
                                    ...
                                    
                                    
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                                    • CCS86undefined
                                      CCS86
                                      last edited by

                                      And again, this file, like every file simulates perfectly fine. I wish @chrishamm or @dc42 could help us out here. The fact that simulation senses layers without issue should be a solid diagnostic clue.

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                                      • dc42undefined
                                        dc42 administrators @CCS86
                                        last edited by

                                        On my list to look at in 3.2beta.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                        • CCS86undefined
                                          CCS86
                                          last edited by

                                          I did some more diagnostics and narrowed it down to a very unlikely culprit. The line:

                                          G1 X20 Y20 E-4 F4000
                                          

                                          Is what causes the layer counter to jump from 0 / 49 to 2 / 49, where it stays. I put 6 second dwells between each line of code in that area, to act like single block mode.

                                          Any ideas how that line could possibly be involved?

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                                          • Phaedruxundefined
                                            Phaedrux Moderator
                                            last edited by

                                            Are you sure it's that one and not the Z60 before it?

                                            G1 Z60.0 E0 F5000
                                            G1 X20 Y20 E-4 F4000

                                            Z-Bot CoreXY Build | Thingiverse Profile

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