Error: attempting to extrude with no tool selected

[theshabobo]

@fcwilt I have tried switching the T0 and T1, did not work, heaters did not function properly.

@Phaedrux Yes the heaters work great actually. no heat creep and they pretty much stay on point even after the error is thrown.

Here is what it does physically:
Printing with PETG

1. Bed heats up to 80c
2. Nozzle heats up to 240c
3. Printer homes
4. Starts printing
5. At a random point in time, it will show the error.
6. During this time, the print head is still moving, the hotend is still staying at temp and the bed is staying at temp. The extruder does not move.
7. If I send a T0 it will start extruding again. and then stop at a random point in time.

I just tried it again in another slicer, and it did the same thing. So, I am now completely lost.

This is the full Config.g

; General preferences
G90                                         				; Send absolute coordinates...
M83                                         				; ...but relative extruder moves
M575 P1 B57600 S1 											;Set baud rate Duet Board
 
; Delta Settings
M665 L440.49 R185 H405 B185.0 X0 Y0 Z0 						; Set delta radius, diagonal rod length, printable radius and homed height 
M666 X0 Y0 Z0 A0.00 B0.00               			     	; Put your endstop adjustments here, or let auto calibration find them
 
 
; Network
M550 P"TWHPredator"		                     				; Set machine name
;M551 P"T3chn0l0gy"                 							; Set password
M552 S1								          				; Enable network and acquire dynamic address via DHCP
M587 S"Darkweb" P"whatpassword" I192.168.1.253
M586 P0 S1                                  				; Enable HTTP
M586 P1 S0                                  				; Disable FTP
M586 P2 S0                                  				; Enable Telnet
 
; Drives
M569 P0 S0	                                 				; Drive 0 goes backwards
M569 P1 S0                                  				; Drive 1 goes backwards
M569 P2 S0                                  				; Drive 2 goes backwards
M569 P3 S0                                  				; Drive 3 goes forwards
M584 X0 Y1 Z2 E3                                            ; set drive mapping
 
 
;Stepper Configuration
M350 X16 Y16 Z16 E16 I1										; Configure microstepping with interpolation  
M92 X80 Y80 Z80   											; Set steps per mm
M92 E91.0:91.0
 
M906 X2000 Y2000 Z2000  E1000 I13 							; Set motor currents (mA) and motor idle factor in per cent
M84 S30 													; Set idle timeout
 
 
;Normal Speed
M566 X1200  Y1200  Z1200  E3600     	      	   			; Set JERK(mm/min)
M203 X18000 Y18000 Z18000 E10000 							; Set maximum speeds (mm/min) 18k is 300mm/s
M201 X3500  Y3500  Z3500  E3500    							; Set accelerations (mm/s^2)
;M204 P2000 T3000											; set Print accel and travel accel
 
 
; Axis Limits
M208 Z0 S1                                  				; Set minimum Z
 
 
; Endstops
M574 X2 S1 P"xstop"											; configure active-high endstop for high end on X via pin xstop
M574 Y2 S1 P"ystop"                                 		; configure active-high endstop for high end on Y via pin ystop
M574 Z2 S1 P"zstop"                                 		; configure active-high endstop for high end on Z via pin zstop
 
 
; Z-Probe
; M558 P8 F1200 R0.4 T5000 H2 A3 I1    			         	  	; Set Z probe type to switch and the dive height + speeds  3 Probe Iterations Inverted
M558 C"zprobe.in" P8 R0.4 F1200 H30 T5000
G31 P100 X0 Y0 Z-0.1			                 			; Set Z probe 
M557 R175 S20                               				; Define mesh grid
 
 
;Filament Sensor
M591 D0 P2 C"e1_stop" S1														;activate Filament Sensor
 
 
; Bed Heater
M308 S0 A"Heated Bed" P"bedtemp" Y"thermistor" T100000 B4300 C0 R4700		; Set thermistor + ADC parameters for heater 0
M950 H0 C"bedheat" Q100 T0                      			         			; create bed heater output on bedheat and map it to sensor 0
M307 H0 A137.8 C533.3 D1.5 V24.3 B0                     					  	; Disable bang-bang mode for the bed heater and set PWM limit
M140 H0 P0																		; Create bed Heater
 
 
; Extruder Heater
M308 S1 A"E3D V6" P"e0temp" Y"thermistor" T100000 B4300 C0 R4700		; Temperature Sensor
M950 H1 C"e0heat" T1                                							; create nozzle heater output on e0heat and map it to sensor 1
M143 H1 S280 A0                               									; Set temperature limit for heater 1 to 280C
 
 
;Additional Sensors
M308 S2 A"Chamber" P"e1temp" Y"thermistor" T100000 B3800 C0
 
 
; Fans
M950 F1 C"fan1" Q100                        	   			;HOTEND FAN create fan 1 on pin fan1 and set its frequency
M106 C"HotendFAN" P1 H1 T45                            		; set fan 1 value. Thermostatic control is turned on
 
M950 F0 C"fan0" Q24000 							;CPAP create fan 0 on pin fan0 and set its frequency !fan2+exp.pb6 with RPM readout on PB6
M106 C"PartCoolingFan" F65535 P0 S0 H-1 L0.1 ;X0.5     			; set fan 0 value. Thermostatic control is turned off L0.3 X1 
 
 
; Tools
M563 P0 D0 H1                               				; Define tool 0 and fan 0
G10 P0 X0 Y0 Z0                             				; Set tool 0 axis offsets
G10 P0 R0 S0                                				; Set initial tool 0 active and standby temperatures to 0C
T0															; select Tool 0
 
 
;Extrusion settings
M593 F39.1													;Resonance Frequency WIP
 
;Nonlinear extrusion
;M592 D0 A-0.057410915 B0.015877315							;Nonlinear extrusion WIP
 
M501														;load config-override
 
 
;Pressure Advance
;M572 D0 S0.22												;Rosa Silk PLA
;M572 D0 S0.15												;PLA
;M572 D0 S0.492												;PETG White 230
M572 D0 S0.08												;0.8 PLA
 
 
; Retraction
M207 S2 F3000 R0 T2200 Z0									;0.8 PLA
;M207 S2 F1400 R0 T1200 Z0									;0.8 PETG
;M207 S2 F3000 R0 T2500 Z0.0								;Silk PLA
;M207 S4 F3600 R0 T2400 Z0.2			       				;0.8 PLA
;M207 S2 F3600 R0 T2400 Z0.0		   						;ABS
;M207 S2 F3000 R0 T2500 Z0.0								;Blue Thumann
;M207 S4 F3000 R0 T2400 Z0.0								;PETG
;M207 S4 F1500 R0 T1200 Z0.0								;TPU TEST
 
 
T0

[theshabobo]

*bump

I re-did the config.g as below, and am still getting this issue.

; Configuration file for Duet WiFi (firmware version 3)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool v3.1.4 on Fri Sep 18 2020 09:00:56 GMT-0500 (Central Daylight Time)
 
; General preferences
G90                                            ; send absolute coordinates...
M83                                            ; ...but relative extruder moves
M550 P"twhpredator"                            ; set printer name
 
; Delta Settings
M665 R185 L440.49 B175 H405                    ; Set delta radius, diagonal rod length, printable radius and homed height
M666 X0 Y0 Z0                                  ; put your endstop adjustments here, or let auto calibration find them
 
; Network
M551 P"********"                              ; set password
M552 S1                                        ; enable network
M586 P0 S1                                     ; enable HTTP
M586 P1 S0                                     ; disable FTP
M586 P2 S0                                     ; disable Telnet
 
; Drives
M569 P0 S0                                     ; physical drive 0 goes backwards
M569 P1 S0                                     ; physical drive 1 goes backwards
M569 P2 S0                                     ; physical drive 2 goes backwards
M569 P3 S0                                     ; physical drive 3 goes forwards
M584 X0 Y1 Z2 E3                               ; set drive mapping
 
M350 X16 Y16 Z16 E16 I1                        ; configure microstepping with interpolation
M92 X80.00 Y80.00 Z80.00		               ; set steps per mm
M92 E91.0:91.0
M566 X1200.00 Y1200.00 Z1200.00 E1200.00       ; set maximum instantaneous speed changes (mm/min)
M203 X18000.00 Y18000.00 Z18000.00 E1200.00    ; set maximum speeds (mm/min)
M201 X1000.00 Y1000.00 Z1000.00 E1000.00       ; set accelerations (mm/s^2)
M906 X1000 Y1000 Z1000 E800 I30                ; set motor currents (mA) and motor idle factor in per cent
M84 S30                                        ; Set idle timeout
 
; Axis Limits
M208 Z0 S1                                     ; set minimum Z
 
; Endstops
M574 X2 S1 P"xstop"                            ; configure active-high endstop for high end on X via pin xstop
M574 Y2 S1 P"ystop"                            ; configure active-high endstop for high end on Y via pin ystop
M574 Z2 S1 P"zstop"                            ; configure active-high endstop for high end on Z via pin zstop
 
; Z-Probe
M558 P8 C"zprobe.in" R0.4 H30 F1200 T5000            ; set Z probe type to unmodulated and the dive height + speeds
G31 P500 X0 Y0 Z0                            ; set Z probe trigger value, offset and trigger height
M557 R175 S20                                  ; define mesh grid
 
;Filament Sensor
M591 D0 P2 C"e1_stop" S1														;activate Filament Sensor
 
; Heaters
M308 S0 A"Heated Bed" P"bedtemp" Y"thermistor" T100000 B4300 C0 R4700 ; configure sensor 0 as thermistor on pin bedtemp
M950 H0 C"bedheat" Q100 T0                          ; create bed heater output on bedheat and map it to sensor 0
M307 H0 A137.8 B0 C533.3 D1.5                  ; enable bang-bang mode for the bed heater and set PWM limit
M140 H0 P0                                     ; map heated bed to heater 0
M143 H0 S120                                   ; set temperature limit for heater 0 to 120C
 
M308 S1 A"E3DV6" P"e0temp" Y"thermistor" T100000 B4300 C0 R4700  ; configure sensor 1 as thermistor on pin e0temp
M950 H1 C"e0heat" T1                           ; create nozzle heater output on e0heat and map it to sensor 1
;M307 H1 B0 S1.00                               ; disable bang-bang mode for heater  and set PWM limit
M143 H1 S280 A0
 
; Fans
M950 F0 C"fan0" Q24000 						   ;CPAP create fan 0 on pin fan0 and set its frequency !fan2+exp.pb6 with RPM readout on PB6
M106 C"PartCoolingFan" F65535 P0 S0 H-1 L0.1   ;X0.5     			; set fan 0 value. Thermostatic control is turned off L0.3 X1 
M950 F1 C"fan1" Q100                        	   			;HOTEND FAN create fan 1 on pin fan1 and set its frequency
M106 C"HotendFAN" P1 H1 T45                            		; set fan 1 value. Thermostatic control is turned on
 
; Tools
M563 P0 S"E3DV6" D0 H1 F0                      ; define tool 0
G10 P0 X0 Y0 Z0                                ; set tool 0 axis offsets
G10 P0 R0 S0                                   ; set initial tool 0 active and standby temperatures to 0C
 
; Custom settings are not defined
 
; Miscellaneous
M575 P1 S1 B57600                              ; enable support for PanelDue
M501                                           ; load saved parameters from non-volatile memory
T0                                             ; select first tool
 
 

[Phaedrux]

Do you see any heater error messages in the console?

Have you PID tuned the heaters?

It almost seems as if the part cooling fan is causing a heater fault.

What does your temp graph look like around the time that it happens?

[theshabobo]

@Phaedrux
Thanks for the reply!

No heater errors. I have not PID Tuned, however the temp graph is stable, basically almost a straight line. The issue is that the extruder stops extruding until I send a T0.

I manually edited that gcode to add a T0 to each layer and it printed, however this is not a fix.

[Phaedrux]

PID tune the heaters.

I can't see why it would deselect a tool unless there is a tool change command in the gcode file being printed, or there's been a fault.

[theshabobo]

no faults, no tool change commands.

One thing I just noticed, the PanelDue 7i displays at random during a print, a bunch of random errors, like "Error: Bad command R12*27"
These errors do not show up in any console.

[Phaedrux]

Interesting.

What baud rate is your paneldue using? I've seen that when experimenting with high baud rates than the default.

I've also seen it where interference was getting picked up and generating spurious commands. Are you using the 10 pin cable or the 4 wire cable? How long? And is it routed near any stepper motor wiring?

Also can you download the gcode file from the DWC and check it for anything corrupted looking?

If you try simulating the file do you get any errors?

[theshabobo]

PID's now tuned, I'll try the print again.

I'm using only the standard 4 pin cable, I believe it's 1 meter long. The cable path is not near a stepper motor, about 6-in away from the nearest motor.

I ran a simulation, no errors.

I looked at a file from the DWC, and it does not seem that any of the commands are corrupted.

[JoergS5]

@theshabobo said in Error: attempting to extrude with no tool selected:

M92 E91.0:91.0

you have one extruder, but two settings in M92. Maybe this produces that an extruder has no tool.

[theshabobo]

I have removed that line. I'll run another test print to verify.

[theshabobo]

Update: ran a test print, same issue.

I am now downgrading versions of the duet firmware to 3.0 to see if that resolves it.

[dc42]

My best guess is that corrupt data received on the PanelDue port is causing the problem. The cable resistance must be no more than 0.1 ohms per conductor. If the cable runs close to stepper motor cables, it must be shielded.

[Thalios]

Might be stupid but do you have temp change in your print? I just came across a similar issue where the slicer would call T1 on temp changes instead of T0. manually changed it and it works fine now.

[theshabobo]

ok, so I have now done 2 prints without this error happening.
Here was my fix.

1. Upgrade firmware of Paneldue to latest version (3.2 RC2) / Reboot
2. Upgrade Duet 2 Wifi to latest firmware (3.2 beta 1) / Reboot
3. Downgrade firmware of Duet to version 3.0 / Reboot
4. Upgrade firmware to 3.1.1

I have no idea why, but this worked so far. I'm going to keep this open until i get a good 10 prints with no more of this error.

[theshabobo]

ok, Nevermind... happened again. Here is the Diagnostic logs.
@dc42 I tested the resistance, and it is below 0.1. Also the wires are not near any stepper motors.

m122
=== Diagnostics ===
RepRapFirmware for Duet 2 WiFi/Ethernet version 3.1.1 running on Duet WiFi 1.02 or later
Board ID: 08DJM-9178L-L2MS8-6JTDD-3S06N-98HLP
Used output buffers: 3 of 24 (24 max)
=== RTOS ===
Static ram: 27980
Dynamic ram: 93556 of which 92 recycled
Exception stack ram used: 528
Never used ram: 8916
Tasks: NETWORK(ready,308) HEAT(blocked,1224) MAIN(running,1788) IDLE(ready,80)
Owned mutexes:
=== Platform ===
Last reset 00:43:59 ago, cause: software
Last software reset at 2020-09-26 21:20, reason: User, spinning module GCodes, available RAM 9316 bytes (slot 2)
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task MAIN
Error status: 4
MCU temperature: min 33.0, current 35.7, max 36.1
Supply voltage: min 24.4, current 24.6, max 24.8, under voltage events: 0, over voltage events: 0, power good: yes
Driver 0: ok, SG min/max 0/205
Driver 1: ok, SG min/max 0/211
Driver 2: ok, SG min/max 0/201
Driver 3: standstill, SG min/max 0/193
Driver 4: standstill, SG min/max not available
Date/time: 2020-09-26 22:04:29
Cache data hit count 4029131711
Slowest loop: 59.57ms; fastest: 0.14ms
I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
=== Storage ===
Free file entries: 8
SD card 0 detected, interface speed: 20.0MBytes/sec
SD card longest read time 5.1ms, write time 28.9ms, max retries 0
=== Move ===
Hiccups: 0(0), FreeDm: 166, MinFreeDm: 101, MaxWait: 703770ms
Bed compensation in use: mesh, comp offset 0.000
=== MainDDARing ===
Scheduled moves: 29343, completed moves: 29335, StepErrors: 0, LaErrors: 0, Underruns: 0, 0  CDDA state: 3
=== AuxDDARing ===
Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0  CDDA state: -1
=== Heat ===
Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
Heater 0 is on, I-accum = 0.3
=== GCodes ===
Segments left: 2
Movement lock held by null
HTTP is idle in state(s) 0
Telnet is idle in state(s) 0
File is idle in state(s) 2
USB is idle in state(s) 0
Aux is idle in state(s) 0
Trigger is idle in state(s) 0
Queue is idle in state(s) 0
Daemon is idle in state(s) 0
Autopause is idle in state(s) 0
Code queue is empty.
=== Network ===
Slowest loop: 63.59ms; fastest: 0.00ms
Responder states: HTTP(4) HTTP(2) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions
HTTP sessions: 1 of 8
- WiFi -
Network state is active
WiFi module is connected to access point 
Failed messages: pending 0, notready 0, noresp 0
WiFi firmware version 1.23
WiFi MAC address dc:4f:22:6e:60:44
WiFi Vcc 3.34, reset reason Unknown
WiFi flash size 4194304, free heap 24568
WiFi IP address 192.168.1.253
WiFi signal strength -51dBm, reconnections 0, sleep mode modem
Socket states: 2 2 0 0 0 0 0 0
=== Filament sensors ===
Extruder 0 sensor: ok

I am still not sure what's happening here. Can someone please assist!?!?!?
Here is a download of all the Duet Config files.
https://www.dropbox.com/s/9okmtuly2bz2gmk/Duet Configs.zip?dl=0

[Phaedrux]

2020-09-26 20:34:56 Event logging started
2020-09-26 20:35:36 Event logging stopped
2020-09-26 20:35:36 Event logging started
2020-09-26 20:37:30 Error: Bad command: :40 M409 F"d99f"
2020-09-26 20:40:06 Error: M409: expected string expression
2020-09-26 20:41:34 Error: Bad command: M<09 K"job" F"v"
2020-09-26 20:44:02 Warning: M9: Command is not supported
2020-09-26 20:46:18 Error: M409: control character in string
2020-09-26 20:49:23 Finished printing file 0:/gcodes/Test Prints - Calibration/support_test.gcode, print time was 0h 26m
2020-09-26 21:13:55 Event logging stopped
2020-09-26 22:00:42 Event logging started
2020-09-26 22:03:36 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:40 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:44 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:48 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:52 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:56 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:00 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:04 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:08 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:12 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:16 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:20 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:24 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:28 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:32 Warning: M489: Command is not supported
2020-09-26 22:04:32 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:36 Error: Attempting to extrude with no tool selected.
2020-09-26 22:07:36 Error: Bad command: O<09 F"d99f"
2020-09-26 22:15:16 Error: M409: control character in string
2020-09-26 22:17:01 Error: M409: expected string expression

Your error log shows some garbage commands. Either there is noise interfering or corruption on the SD card. Do you have another SD card to test with?

[theshabobo]

yes, let me try that.

[theshabobo]

I changed out the SD card with a new out of the box class 10 one. This was my output of the eventlog. The print did complete.

2020-09-27 00:25:13 Event logging started
2020-09-27 00:25:35 Error: Bad command: J184 M409 F"d99f"*71
2020-09-27 00:26:15 Error: M409: control character in string
2020-09-27 00:26:56 Warning: the height map was loaded when the current Z=0 datum was not determined probing. This may result in a height offset.
2020-09-27 00:31:03 Error: M409: control character in string
2020-09-27 00:36:36 Error: Bad command: s73 M409 F"d99f"
2020-09-27 00:36:37 Error: Bad command: `M409 F"d99f"
2020-09-27 00:36:38 Error: Bad command: >0M409 F"d99f"+72
2020-09-27 00:36:56 Warning: M609: Command is not supported
2020-09-27 00:37:00 Error: Bad command: M<09 F"d99f"
2020-09-27 00:37:06 Error: Bad command: ^403 M409 F"d99f"*77
2020-09-27 00:37:11 Error: M409: control character in string
2020-09-27 00:37:55 Error: M409: expected string expression
2020-09-27 00:38:19 Warning: M40: Command is not supported
2020-09-27 00:38:26 Warning: M429: Command is not supported
2020-09-27 00:41:23 Error: M409: control character in string
2020-09-27 00:41:47 Error: M409: control character in string
2020-09-27 00:41:55 Warning: M429: Command is not supported
2020-09-27 00:45:03 Error: Bad command: $M409 F"d99f"
2020-09-27 00:48:07 Error: Bad command: O409 F"d99f"
2020-09-27 00:48:23 Error: Bad command: O628 M409 F"d99f"*70
2020-09-27 00:49:36 Error: Bad command: `m409 F"d99f#*78
2020-09-27 00:51:28 Error: Bad command: < M409 F"d99f"
2020-09-27 00:53:12 Error: M409: control character in string
2020-09-27 00:53:52 Warning: M40: Command is not supported
2020-09-27 00:54:20 Error: Bad command: ?17 M409 F"d99f"
2020-09-27 00:54:48 Error: M4: Command is not supported in machine mode FFF
2020-09-27 00:55:40 Error: Bad command: `M409 F"d99f"
2020-09-27 00:57:00 Error: Bad command: `M409 F"d99f"
2020-09-27 00:58:32 Warning: M40: Command is not supported
2020-09-27 01:00:28 Error: M4: Command is not supported in machine mode FFF
2020-09-27 01:02:05 Error: M409: expected string expression
2020-09-27 01:02:53 Warning: M40: Command is not supported
2020-09-27 01:05:57 Error: Bad command: :91 M409 F"d99f"
2020-09-27 01:11:05 Error: M409: expected string expression
2020-09-27 01:12:05 Error: Bad command: 3 M409 K"job" F"v"
2020-09-27 01:14:26 Error: Bad command: 018 M409 F"d99f"
2020-09-27 01:15:22 Error: M409: expected string expression
2020-09-27 01:15:34 Error: M409: expected string expression
2020-09-27 01:17:58 Error: M4: Command is not supported in machine mode FFF
2020-09-27 01:18:34 Error: Bad command: (M409 K"job" F"v"
2020-09-27 01:20:38 Error: M409: expected string expression
2020-09-27 01:24:42 Error: Bad command: J1172 M409 F"d99f"*127
2020-09-27 01:26:48 Warning: M509: Command is not supported
2020-09-27 01:28:26 Error: Bad command: y M409 F"d99f"
2020-09-27 01:30:55 Error: M4: Command is not supported in machine mode FFF
2020-09-27 01:31:11 Error: Bad command: :0 M409 K"job" F"v"
2020-09-27 01:34:27 Warning: M40: Command is not supported
2020-09-27 01:36:11 Error: Bad command: 55 M409 F"d99f"
2020-09-27 01:37:53 Finished printing file 0:/gcodes/Printer Parts/Flying_Bondtech.gcode, print time was 1h 14m
 

[Phaedrux]

Was this with a freshly uploaded gcode file or one that was copied over?

[theshabobo]

It was a fresh g-code. I also tried a different print and it ended up giving the same Attempting to extrude error.