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    • Fodenundefined
      Foden
      last edited by Foden

      My main printer is a HEVO, run by DuetWifi v2, which sits about 20' from my router and has excellent WIFI coverage. It has been there for over a year without issue, however recently I started to get a huge number of network drop outs when I didn't get any before. I have a laptop in the same location as the DuetWifi and on the same SSID and it never has any issues, nor is it hogging the WIFI.

      So I decided to start a fresh with the DuetWiFi and the Duet2and3Firmware-3.1.1.zip

      Disconnected mains power from DuetWifi and then connected it via USB to my laptop, which uses the same SSID and has no issues. Pressed Eraze button, then reset button

      Ran Bossa on laptop and wrote Duet2CombinedFirmware.bin to it selecting Erase all, Lock, and Boot from Flash – verified once complete – all OK

      Disconnected from laptop and power up DuetWifi, console showed update progress and all was well. Still disconnecting almost constantly.

      Re-did the above process and, after rebooting copied these files to the sys folder (whilst SD was in my laptop)

      Picture1.png

      Connected DuetWifi to laptop and from console issued M997 S0:1:2. Console showed upgrade process completed OK. Rebooted and still almost costant network disconnects. Not once did my laptop have any issues, it’s on the same SSID and is right next to the DuetWifi.

      Checked SD card, have tried 16 & 32GB, in Windows and it is OK – formatted as FAT32

      Typically connection issue
      Picture3.png

      Version info reported

      Picture4.png Picture5.png

      Files on SD card
      Picture6.png Picture7.png

      Diagnostic Report
      11/8/2020, 3:08:54 PM: Connected to 192.168.1.52
      11/8/2020, 3:11:45 PM: Connection interrupted, attempting to reconnect...: Network error
      11/8/2020, 3:11:47 PM: Connection established

      11/8/2020, 3:12:37 PM: M122: === Diagnostics ===
      RepRapFirmware for Duet 2 WiFi/Ethernet version 3.1.1 running on Duet WiFi 1.02 or later
      Board ID: 08DDM-9FAM2-LW4S8-6J9FD-3S86R-9MYVX
      Used output buffers: 3 of 24 (24 max)
      === RTOS ===
      Static ram: 27980
      Dynamic ram: 93868 of which 52 recycled
      Exception stack ram used: 552
      Never used ram: 8620
      Tasks: NETWORK(ready,308) HEAT(blocked,1224) MAIN(running,1852) IDLE(ready,80)
      Owned mutexes: WiFi(NETWORK)
      === Platform ===
      Last reset 00:10:11 ago, cause: software
      Last software reset time unknown, reason: User, spinning module GCodes, available RAM 8956 bytes (slot 2)
      Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task MAIN
      Error status: 0
      MCU temperature: min 27.7, current 29.9, max 32.3
      Supply voltage: min 24.4, current 24.6, max 24.8, under voltage events: 0, over voltage events: 0, power good: yes
      Driver 0: standstill, SG min/max 0/90
      Driver 1: standstill, SG min/max not available
      Driver 2: standstill, SG min/max 0/745
      Driver 3: standstill, SG min/max not available
      Driver 4: standstill, SG min/max not available
      Date/time: 2020-11-08 15:12:37
      Cache data hit count 1012732619
      Slowest loop: 5.50ms; fastest: 0.13ms
      I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
      === Storage ===
      Free file entries: 10
      SD card 0 detected, interface speed: 30.0MBytes/sec
      SD card longest read time 1.0ms, write time 0.0ms, max retries 0
      === Move ===
      Hiccups: 0(0), FreeDm: 169, MinFreeDm: 167, MaxWait: 81144ms
      Bed compensation in use: none, comp offset 0.000
      === MainDDARing ===
      Scheduled moves: 36, completed moves: 36, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
      === AuxDDARing ===
      Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
      === Heat ===
      Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
      === GCodes ===
      Segments left: 0
      Movement lock held by null
      HTTP is idle in state(s) 0
      Telnet is idle in state(s) 0
      File is idle in state(s) 0
      USB is idle in state(s) 0
      Aux is idle in state(s) 0
      Trigger is idle in state(s) 0
      Queue is idle in state(s) 0
      Daemon is idle in state(s) 0
      Autopause is idle in state(s) 0
      Code queue is empty.
      === Network ===
      Slowest loop: 204.50ms; fastest: 0.00ms
      Responder states: HTTP(2) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions
      HTTP sessions: 2 of 8

      • WiFi -
        Network state is active
        WiFi module is connected to access point
        Failed messages: pending 0, notready 0, noresp 0
        WiFi firmware version 1.23
        WiFi MAC address ec:fa:bc:0b:ef:f2
        WiFi Vcc 3.45, reset reason Unknown
        WiFi flash size 4194304, free heap 20976
        WiFi IP address 192.168.1.52
        WiFi signal strength -52dBm, reconnections 0, sleep mode modem
        Socket states: 4 0 0 0 0 0 0 0

      I usually stay away from beta firmware but may try 3.2beta to see if the issue remains.

      Just trying Duet WiFiServer.bin v1.24 first

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      • Phaedruxundefined
        Phaedrux Moderator
        last edited by Phaedrux

        From the usb terminal console can you send M997 S1 and report the results?

        It should show the wifi module flash progress.

        When you lose connection, does the wifi module light go out?

        Can you also test the Duet in Access point mode for a while to see if the module works without disconnections in that mode? That would isolate the problem with the router side.

        https://duet3d.dozuki.com/Wiki/Gcode#Section_M589_Configure_access_point_parameters

        Z-Bot CoreXY Build | Thingiverse Profile

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        • Fodenundefined
          Foden
          last edited by

          Hi

          Just doing a test print on it. After uploading Duet WiFiServer.bin v1.24 (15 mins ago) I have not had a single dropout - which is 100% better already. Likely the kiss of death I know.....

          Will feedback on your requests shortly. Pretty much 100% guarantee it's not the router side - IT rather than 3D is my thing and I've double checked that side

          Hadn't read the part about putting the Duet into AP mode - what is the benefit/purpose to that feature

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          • Fodenundefined
            Foden
            last edited by Foden

            M997 S1 shows that it is erasing the firmware and the counts in 5% increments up to 100% at which point it says Upgrade, or update, complete and the WIFI comes back on

            The drop outs have returned sadly

            Not sure if blue WIFI goes out or not - will need to sit at it and glare at it for awhile on that one

            Update (good timing) - just went to glare at it and it dropped out right away

            No - the WiFi light does not go out when it reports
            Connection interrupted, attempting to reconnect...
            HTTP request timed out

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            • Fodenundefined
              Foden
              last edited by

              Setting AP mode 'appears' to work but I don't see the SSID 'DUETTEST'

              Picture8.png

              1 Reply Last reply Reply Quote 0
              • Phaedruxundefined
                Phaedrux Moderator
                last edited by

                The SSID would be duet according to your image.

                Z-Bot CoreXY Build | Thingiverse Profile

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                • Fodenundefined
                  Foden
                  last edited by

                  Yes, 'DUET' sorry, does not show, which I presume isn't a good sign

                  1 Reply Last reply Reply Quote 0
                  • Phaedruxundefined
                    Phaedrux Moderator
                    last edited by

                    Does the module light up when in ap mode?

                    Z-Bot CoreXY Build | Thingiverse Profile

                    Fodenundefined 1 Reply Last reply Reply Quote 0
                    • Fodenundefined
                      Foden @Phaedrux
                      last edited by

                      @Phaedrux Yes it does

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                      • Phaedruxundefined
                        Phaedrux Moderator
                        last edited by

                        And nothing shows up on your phone or laptop?

                        Z-Bot CoreXY Build | Thingiverse Profile

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                        • Fodenundefined
                          Foden
                          last edited by

                          Nothing new at all

                          1 Reply Last reply Reply Quote 0
                          • Phaedruxundefined
                            Phaedrux Moderator
                            last edited by

                            Could be a failing module. Do you have the means to replace it?

                            Z-Bot CoreXY Build | Thingiverse Profile

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                            • Fodenundefined
                              Foden
                              last edited by

                              Not really, would need hot air soldering tool and at least the WIFI module I guess. Not something I've done before, have soldered quite a lot but don't fancy completely frying the board though. Probably have to live with it until it dies and then figure something out. Do you know off-hand if the WIFI module is still either ESP-12S or ESP-07S (from an old dc42 post)

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                              • Fodenundefined
                                Foden
                                last edited by Foden

                                OMG - I'm sooooo sorry about the AP test. Seems my brain is stuck in DFU mode as I did NOT send M552 S2 to enable the AP SSID. Oddly enough when I do i can see it. I was able to sign into it briefly too

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                                • Fodenundefined
                                  Foden
                                  last edited by Foden

                                  Able to sign into in on my laptop, but still get drops

                                  I noticed in the diagnostics that i do NOT see what I should, I see

                                  WiFi Vcc 3.45, reset reason Unknown

                                  rather than

                                  WiFi Vcc 3.42, reset reason Turned on by main processor

                                  dc42undefined 1 Reply Last reply Reply Quote 0
                                  • Fodenundefined
                                    Foden
                                    last edited by Foden

                                    Although there weren't any reported issues with either sd card I reformatted my 32Gb one, 64k clusters and did NOT use the quick option and then copied back the files. Left the Duet off overnight, plugged in the sd card and powered it on and left it alone for an hour - 0 drops - ran a couple of G39's to warm up the MCU and again 0 drops
                                    (forgot to mention Duet is enclosed in a case with a fan for cooling-https://www.thingiverse.com/thing:2812834)

                                    Had more drops now, very few when it's completely idle. Just for shiggles I plugged in a WiFi extender right next to the printer. Once firmware has been updated we'll see if that makes any difference

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                                    • Phaedruxundefined
                                      Phaedrux Moderator
                                      last edited by

                                      So it seems like an SD card issue?

                                      Z-Bot CoreXY Build | Thingiverse Profile

                                      Fodenundefined 1 Reply Last reply Reply Quote 0
                                      • Fodenundefined
                                        Foden @Phaedrux
                                        last edited by

                                        @Phaedrux Sadly no, even when the printer is idle I get drop outs. I have a Wi-Fi extender 12" away from the Duet, and it's connected to it. Still get drop outs. Connection stats for the Duet to the Wi-Fi extender are -21dbm 53Mbps.

                                        So.... looks like your initial prognosis was correct 😖 Wi-Fi module is fubar'd and on it's way out and needs to be replaced 😞

                                        I will try another, 3rd, SD card to triple check

                                        Fodenundefined 1 Reply Last reply Reply Quote 0
                                        • Phaedruxundefined
                                          Phaedrux Moderator
                                          last edited by Phaedrux

                                          Just to clarify because I may have missed it in some edits, but were you able to get access point mode working? And were the drops still happening?

                                          If that was the case, then yes, it's likely the module is failing given that your signal strength is good, no other devices in the area are having issues, and it happens even with the router removed from the equation. We've tried reflashing the wifi server and new SD card.

                                          Replacing the wifi module isn't the most difficult process but it's not for beginners either.

                                          Here's an example of it being done with an external antenna version, but it's basically the same.

                                          https://forum.duet3d.com/topic/2825/converting-the-duet-wifi-to-use-an-external-antenna

                                          Z-Bot CoreXY Build | Thingiverse Profile

                                          Fodenundefined 1 Reply Last reply Reply Quote 0
                                          • Fodenundefined
                                            Foden @Foden
                                            last edited by

                                            @Foden Same issue with 3 different sd cards, all error checked and formatted FAT32

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