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    z motor not driving when connected to leadscrew

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    • Ian Millerundefined
      Ian Miller
      last edited by

      I'm using 4 of them on the y and 1 on the x and they are providing plenty of power and seem to be accurate. It was only 30$ for 10 so its not a big deal to get new motors. And here is the latest version of the config for those who were concerned with errors.

      ; Drives
      M569 P0 S1 ; physical drive 0 goes forwards
      M569 P1 S1 ; physical drive 1 goes forwards
      M569 P2 S0 ; physical drive 2 goes forwards
      M569 P3 S0 ; physical drive 3 goes forwards
      M569 p4 s1
      M584 X0 Y1 Z2 ; set drive mapping
      M584 E3:4
      M92 X80 Y80 Z400
      M92 E429.85:99 ; Set steps per mm
      M350 X16 Y16 Z16 E16:16 I1 ; configure microstepping with interpolation
      M566 X1200 Y1200 Z24 E300 ; Set maximum instantaneous speed changes (mm/min)
      M203 X30000 Y30000 Z600 E3000:3000 ; Set maximum speeds (mm/min)
      M201 X500 Y500 Z100 E25:250 ; Set accelerations (mm/s^2)
      M906 X800 Y800 Z800 E800:800 I30 ; Set motor currents (mA) and motor idle factor in per cent
      M84 S30 ; Set idle timeout ; Set idle timeout

      ; Axis Limits
      M208 X0 Y0 Z0 S1 ; set axis minima
      M208 X300 Y300 Z360 S0 ; set axis maxima

      ; Endstops
      M574 X1 Y1 Z1 S1 ; Define active high microswitches
      M558 P5 H5 F500 T4000 X0 Y0 Z1 ; Set Z probe type/mode 5. Not using on XY, but using it on Z.
      G31 P25 X29 Y-23 Z2.45 ; Z probe trigger value, offset in relation to nozzle. And trigger height adjustment
      M557 x50:250 Y50:250 s30
      ; BLTouch - Heaters
      M307 H7 A-1 C-1 D-1 ; Disable the 7th Heater to free up PWM channel 5 on the Duex bo

      ; Heaters
      M143 S265 ; Set maximum heater temperature to 265C
      M305 P0 T100000 B4138 C0 R4700 ; Set thermistor + ADC parameters for heater 0
      M305 P1 T100000 B4138 C0 R4700 ; Set thermistor + ADC parameters for heater 1
      M305 P2 T100000 B4138 C0 R4700

      ; Fans
      M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency
      M106 P0 C"Controll box fan" S1 ; set fan 0 name and value. Thermostatic control is turned off
      M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency
      M106 P1 C"Extruder fans" S1 H1:2 T45 ; set fan 1 name and value. Thermostatic control is turned on
      M950 F2 C"fan2" Q500 ; create fan 2 on pin fan2 and set its frequency
      M106 P2 C"Part cooling fans" S1 H1:2 T45 ; set fan 2 name and value. Thermostatic control is turned off

      ; Tools
      M563 P0 S"Hotend 0" D0 H2 F2 ; define tool 0
      G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
      G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C
      M563 P1 S"Hotend 1" D1 H1 F2 ; define tool 1
      G10 P1 X23.2 Y0 Z0 ; set tool 1 axis offsets
      G10 P1 R0 S0 ; set initial tool 1 active and standby temperatures to 0C

      ; Custom settings
      m552 s1

      A Former User? 1 Reply Last reply Reply Quote 0
      • Ian Millerundefined
        Ian Miller
        last edited by

        Do you think these motors would be good?
        https://www.amazon.com/RTELLIGENT-Stepper-Bipolar-42x42x38mm-42A02C-Dupont/dp/B0817T5SRH/ref=sr_1_17?dchild=1&keywords=42x42x40%2Bmm%2Bnema%2Bmotor&qid=1609188975&sr=8-17&th=1

        Phaedruxundefined 1 Reply Last reply Reply Quote 0
        • Vetiundefined
          Veti
          last edited by

          stepper online sells good steppers.

          they are both used in the blv design.
          https://www.blvprojects.com/blv-mgn-cube-3d-printer
          and the voron 2.4
          https://vorondesign.com/sourcing_guide?model=V2.4

          M305 P0 T100000 B4138 C0 R4700 ; Set thermistor + ADC parameters for heater 0
          M305 P1 T100000 B4138 C0 R4700 ; Set thermistor + ADC parameters for heater 1
          M305 P2 T100000 B4138 C0 R4700

          your thermistor config is wrong. find the correct beta value in your thermistor documentation.

          1 Reply Last reply Reply Quote 0
          • Phaedruxundefined
            Phaedrux Moderator @Ian Miller
            last edited by

            @Ian-Miller said in z motor not driving when connected to leadscrew:

            Do you think these motors would be good?
            https://www.amazon.com/RTELLIGENT-Stepper-Bipolar-42x42x38mm-42A02C-Dupont/dp/B0817T5SRH/ref=sr_1_17?dchild=1&keywords=42x42x40%2Bmm%2Bnema%2Bmotor&qid=1609188975&sr=8-17&th=1

            Those would be more suitable, yes. But it's hard to say what you really get from amazon and below.

            It can help to try and understand what kinds of speeds and accelerations you hope to attain and how much mass you're going to be moving around. This would also be a good time to learn how stepper motors work. A little bit of knowledge now will go a long way to avoiding disappointment and frustrations later. Though that's a good way to learn too.

            Z-Bot CoreXY Build | Thingiverse Profile

            Ian Millerundefined 1 Reply Last reply Reply Quote 0
            • A Former User?
              A Former User @Ian Miller
              last edited by

              @Ian-Miller said in z motor not driving when connected to leadscrew:

              I'm using 4 of them on the y and 1 on the x

              if the link from Veti is the same motors then they have a very high inductance, which will severely limit the speed you can operate at with a 12v supply, and this becomes a bigger problem when you have two in series on the Z driver .. which explains the error "motor phase A may be disconnected"

              You'd probably want to take Phaedrux's advice and concider replacing them, but you could lower the current a little and/or increase the 12v supply (but that might create issues with heaters) and also reduce the speed, jerk and acceleration to try to make them work.

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              • Ian Millerundefined
                Ian Miller @Phaedrux
                last edited by

                @Phaedrux since they are driving leadscrews that are holding a gantry that is about 3 pounds they need to be relatively strong but don't need to be extremely fast. I will pick up some new motors from stepperonline. Thanks for all your help guys.

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                • Ian Millerundefined
                  Ian Miller
                  last edited by

                  I picked up the new steppers and wired them up to the board. When I try to run them they just seem to be vibrating whether under load or not. When I use the provided jst connectors and run the motor there is nothing at all but when I use the setup for the previous motors they just vibrate. I'm pretty sure this is a wring issue but I'm not exactly sure what it is. I have them set to 1.5 amps witch is their rated current and they are wired in parallel to a single set of pins.

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                  • A Former User?
                    A Former User
                    last edited by

                    maybe this helps?
                    https://duet3d.dozuki.com/Wiki/Choosing_and_connecting_stepper_motors#Section_Identifying_the_stepper_motor_phases

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                    • Ian Millerundefined
                      Ian Miller
                      last edited by

                      I checked using a multimeter that the pins on the motor were ABAB and wired to the board as AABB. But I'm getting no response whatsoever from the motor. I have tested at both 0.8 and 1.5 amps and also I am running just a single motor to test with no load. The motor doesn't even activate and can be easily turned by hand.
                      When the motor was vibrating and also not keeping its position while idle, it was wired ABAB on the board.

                      1 Reply Last reply Reply Quote 0
                      • A Former User?
                        A Former User
                        last edited by

                        Are you getting any errors from the Duet after wiring them correctly? unfortunately incorrectly wiring can potentially destroy the drivers.

                        Ian Millerundefined 1 Reply Last reply Reply Quote 0
                        • Phaedruxundefined
                          Phaedrux Moderator
                          last edited by

                          Can you post the results of M122 after trying to move the motor?

                          Do you get any errors in the console?

                          Z-Bot CoreXY Build | Thingiverse Profile

                          Ian Millerundefined 1 Reply Last reply Reply Quote 0
                          • Ian Millerundefined
                            Ian Miller @Phaedrux
                            last edited by

                            @Phaedrux no errors in the console
                            m122
                            === Diagnostics ===
                            RepRapFirmware for Duet 2 WiFi/Ethernet version 2.03beta3 running on Duet WiFi 1.02 or later
                            Board ID: 0JD0M-9P61A-J8PSJ-6J9F6-3S06R-KUQ2S
                            Used output buffers: 1 of 20 (17 max)
                            === RTOS ===
                            Static ram: 25632
                            Dynamic ram: 93800 of which 0 recycled
                            Exception stack ram used: 412
                            Never used ram: 11228
                            Tasks: NETWORK(ready,652) HEAT(blocked,1236) MAIN(running,3816) IDLE(ready,196)
                            Owned mutexes:
                            === Platform ===
                            Last reset 00:01:10 ago, cause: software
                            Last software reset time unknown, reason: User, spinning module GCodes, available RAM 11264 bytes (slot 3)
                            Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
                            Error status: 0
                            Free file entries: 10
                            SD card 0 detected, interface speed: 20.0MBytes/sec
                            SD card longest block write time: 89.5ms, max retries 0
                            MCU temperature: min 34.9, current 35.2, max 35.4
                            Supply voltage: min 12.0, current 12.1, max 12.2, under voltage events: 0, over voltage events: 0, power good: yes
                            Driver 0: standstill, SG min/max 421/873
                            Driver 1: standstill, SG min/max not available
                            Driver 2: standstill, SG min/max 0/5
                            Driver 3: standstill, SG min/max not available
                            Driver 4: standstill, SG min/max not available
                            Date/time: 1970-01-01 00:00:00
                            Cache data hit count 244424298
                            Slowest loop: 2.08ms; fastest: 0.08ms
                            I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0
                            === Move ===
                            Hiccups: 0, FreeDm: 169, MinFreeDm: 168, MaxWait: 64222ms
                            Bed compensation in use: none
                            Bed probe heights: 0.000 0.000 0.000 0.000 0.000
                            === MainDDARing ===
                            Scheduled moves: 5, completed moves: 5, StepErrors: 0, LaErrors: 0, Underruns: 0, 0
                            === AuxDDARing ===
                            Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0
                            === Heat ===
                            Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
                            === GCodes ===
                            Segments left: 0, aux move: no
                            Stack records: 1 allocated, 0 in use
                            Movement lock held by null
                            http is idle in state(s) 0
                            telnet is idle in state(s) 0
                            file is idle in state(s) 0
                            serial is idle in state(s) 0
                            aux is idle in state(s) 0
                            daemon is idle in state(s) 0
                            queue is idle in state(s) 0
                            autopause is idle in state(s) 0
                            Code queue is empty.

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                            • Ian Millerundefined
                              Ian Miller @A Former User
                              last edited by

                              @bearer is there a certain reason that that would occur? also how does it destroy the drivers?

                              A Former User? 1 Reply Last reply Reply Quote 0
                              • A Former User?
                                A Former User @Ian Miller
                                last edited by

                                @Ian-Miller said in z motor not driving when connected to leadscrew:

                                @bearer is there a certain reason that that would occur? also how does it destroy the drivers?

                                the reason is that you effectively end up wiring the high side of one h-bridge in the driver to the low side of the other h-bridge effectively a dead short on the output and that can result in a short circuit current that causes the mosfet that makes up the h-bridge to fail.

                                another common cause for failed drivers are connecting or disconnecting motors with the power on.

                                however, hopefully its just a config issue.

                                Ian Millerundefined 1 Reply Last reply Reply Quote 0
                                • Ian Millerundefined
                                  Ian Miller @A Former User
                                  last edited by

                                  @bearer If it were a driver issue would there be any ways to know, like does it look like other blown out chips?

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                                  • Phaedruxundefined
                                    Phaedrux Moderator
                                    last edited by

                                    There might be some visible damage on the driver, but not necessarily.

                                    Best option would be to use the process of elimination. Ensure your motor phases are paired correctly and connect the motor to one of the other drivers and see if it works there. If it does, then the driver itself may have failed. If it doesn't, then it might be the motor has a problem, so try another one. Or it may mean those motors just aren't suitable.

                                    Z-Bot CoreXY Build | Thingiverse Profile

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                                    • Ian Millerundefined
                                      Ian Miller
                                      last edited by

                                      used the exact cable and motor but on a driver I knew worked and it spun fine. Does this mean my driver is dead? and if so how do i replace it?
                                      Also I already have some extra A4988 divers so could I somehow use that instead/ to replace the other driver?

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                                      • Ian Millerundefined
                                        Ian Miller
                                        last edited by Ian Miller

                                        Only weird thing is there is no visible damage to the driver itself or any of the surrounding components. Additionally now that I have the motor connected correctly I'm getting the error message that phases A and B may be disconnected.
                                        Here is my config again, and for the test I was running on of the new motors with the x axis driver.

                                        ; Network
                                        M552 S1 ; enable network
                                        M586 P0 S1 ; enable HTTP
                                        M586 P1 S0 ; disable FTP
                                        M586 P2 S0 ; disable Telnet

                                        ; Drives
                                        M569 P0 S0 ; physical drive 0 goes Backwards
                                        M569 P1 S0 ; physical drive 1 goes Backwards
                                        M569 P2 S1 ; physical drive 2 goes forwards
                                        M569 P3 S1 ; physical drive 3 goes forwards
                                        M569 P4 S0 ; physical drive 3 goes forwards
                                        M584 X0 Y1:4 Z2 E3 ; physical drive 4 goes Backwards
                                        M350 X16 Y16 Z16 E16 I1 ; configure microstepping with interpolation
                                        M92 X80.00 Y80.00 Z1600.00 E420.00 ; set steps per mm
                                        M566 X900.00 Y900.00 Z60.00 E120.00 ; set maximum instantaneous speed changes (mm/min)
                                        M203 X6000.00 Y6000.00 Z180.00 E1200.00 ; set maximum speeds (mm/min)
                                        M201 X500.00 Y500.00 Z20.00 E250.00 ; set accelerations (mm/s^2)
                                        M906 X800 Y800 Z800 E800 I30 ; set motor currents (mA) and motor idle factor in per cent
                                        M84 S30 ; Set idle timeout

                                        ; Axis Limits
                                        M208 X0 Y0 Z0 S1 ; set axis minima
                                        M208 X950 Y650 Z500 S0 ; set axis maxima

                                        ; Endstops
                                        M574 X1 S0 ; X home to min.
                                        M574 Y1 S0- P"ystop+e1stop"
                                        M574 Z1 S2 ; Define Z to use Probe. Home to Min.
                                        M558 P5 H5 F500 T4000 X0 Y0 Z1 ; Set Z probe type/mode 5. Not using on XY, but using it on Z.
                                        G31 P25 X0 Y0 Z0.0 ; Z probe trigger value, offset in relation to nozzle. And trigger height adjustment

                                        ; BLTouch - Heaters
                                        M307 H7 A-1 C-1 D-1 ; Disable the 7th Heater to free up PWM channel 5 on the Duex board.

                                        ; Heaters
                                        M143 S265 ; Set maximum heater temperature to 265C
                                        M305 P0 T100000 B3950 C0 R4700 ; Set thermistor + ADC parameters for heater 0
                                        M305 P1 T100000 B3950 C0 R4700 ; Set thermistor + ADC parameters for heater 1

                                        ; Fans
                                        M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency
                                        M106 P0 S0 H T45 ; set fan 0 value. Thermostatic control is turned on
                                        M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency
                                        M106 P1 S1 H-1 ; set fan 1 value. Thermostatic control is turned off

                                        ; Tools
                                        M563 P0 D0 H1 ; Define tool 0
                                        G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
                                        G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

                                        ; Custom settings
                                        M552 S1

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                                        • A Former User?
                                          A Former User @Ian Miller
                                          last edited by

                                          used the exact cable and motor but on a driver I knew worked and it spun fine. Does this mean my driver is dead? and if so how do i replace it?
                                          Also I already have some extra A4988 divers so could I somehow use that instead/ to replace the other driver?

                                          unfortunately it does seem so if the motor works on another driver with the same config. replacing it is a little tricky whiteout pre-heating the whole board and using hot air or infrared heat to desolder the chip before soldering in a new (if its a cloned board it might be easier to repair as it usually has half the copper weight, but still there are large ground planes on several layers)

                                          it needs to be a TMC2660-PA driver, the firmware needs the SPI interface to configure the driver - on the bright side TMC2660-PA seems to be in stock with the major distributors again, it was impossible to source for months leading up to the holidays.

                                          Only weird thing is there is no visible damage to the driver itself or any of the surrounding components. Additionally now that I have the motor connected correctly I'm getting the error message that phases A and B may be disconnected.

                                          there are no rules to say a failure has to be spectacular (also downside to cloned boards is you have no guarantee the chips are not inferior counterfeits and in general no quality control to speak of)

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                                          • Ian Millerundefined
                                            Ian Miller
                                            last edited by

                                            @bearer said in z motor not driving when connected to leadscrew:

                                            TMC2660-PA driver

                                            I have a soldering iron and hot air gun for soldering, since its a surface mount part that might be a bit tricky though. I was reading awhile back that you could connect additional drivers to the board so would I be able to use one of the A4988 drivers and connect it to the expansion headers?
                                            If not is this the correct part to replace the driver?https://www.digikey.com/en/products/detail/trinamic-motion-control-gmbh/TMC2660-PA/4500212

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