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    Ender 3 Maestro BlTouch not homing

    Scheduled Pinned Locked Moved Solved
    Duet Hardware and wiring
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    • scarwearundefined
      scarwear
      last edited by

      Hi, this is my first post to a forum ever, so apologies in advance.
      I upgraded my duet 2 maestro to rrf 3 (RepRapFirmware for Duet 2 Maestro 3.2 (2021-01-05).

      Now when I try and home Z, I get the following error. "G28Z Error:Z Probe already triggered at start of probing move" Homing Failed.

      I am including my config. I worked quite a bit, and tried several things, so I apologize that the config has a bunch commented out (other tries). I am also including my deploy and retract. Thanks in advance.

      --config--
      ; Configuration file for Duet Maestro (firmware version 3)
      ; executed by the firmware on start-up
      ;
      ; generated by RepRapFirmware Configuration Tool v3.2.3 on Sun Apr 11 2021 16:56:43 GMT-0700 (Pacific Daylight Time)

      ; General preferences
      G90 ; send absolute coordinates...
      M83 ; ...but relative extruder moves
      M550 P"Ender" ; set printer name
      M918 P1 E4 F2000000 ; configure direct-connect display

      ; Network
      M552 P192.168.0.13 S1 ; enable network and set IP address
      M553 P255.255.255.0 ; set netmask
      M554 P192.168.0.1 ; set gateway
      M586 P0 S1 ; enable HTTP
      M586 P1 S0 ; disable FTP
      M586 P2 S0 ; disable Telnet

      ; Drives
      M569 P0 S0 ; physical drive 0 goes backwards
      M569 P1 S0 ; physical drive 1 goes backwards
      M569 P2 S1 ; physical drive 2 goes forwards
      M569 P3 S0 ; physical drive 3 goes backwards
      M584 X0 Y1 Z2 E3 ; set drive mapping
      M350 X16 Y16 Z16 E16 I1 ; configure microstepping with interpolation
      M92 X80.00 Y80.00 Z400.00 E93.00 ; set steps per mm
      M566 X1200.00 Y1200.00 Z24.00 E300.00 ; set maximum instantaneous speed changes (mm/min)
      M203 X9000.00 Y9000.00 Z180.00 E6000.00 ; set maximum speeds (mm/min)
      M201 X500.00 Y500.00 Z100.00 E5000.00 ; set accelerations (mm/s^2)
      M906 X800 Y800 Z800 E1000 I50 ; set motor currents (mA) and motor idle factor in per cent
      M84 S30 ; Set idle timeout

      ; Axis Limits
      M208 X0 Y0 Z0 S1 ; set axis minima
      M208 X235 Y235 Z260 S0 ; set axis maxima

      ; Endstops
      M574 X1 S1 P"xstop" ; configure active-high endstop for low end on X via pin xstop
      M574 Y1 S1 P"ystop" ; configure active-high endstop for low end on Y via pin ystop
      M574 Z1 S2 ; configure Z-probe endstop for low end on Z

      ; Z-Probe
      M950 S0 C"^zprobe.mod" ; create servo pin 0 for BLTouch
      M558 P9 C"^zprobe.in" H5 F120 T6000 ; set Z probe type to bltouch and the dive height + speeds
      G31 P500 X0 Y-45 Z2.5 ; set Z probe trigger value, offset and trigger height
      M557 X15:215 Y15:195 S20 ; define mesh grid

      ; Heaters
      ;M307 H7 A-1 C-1 D-1 ; (FOR BLTOUCH)Disable the 7th Heater to free up PWM channel 5 on the Duex board.
      M308 S0 P"bedtemp" Y"thermistor" T100000 B4092 ; configure sensor 0 as thermistor on pin bedtemp
      M950 H0 C"bedheat" T0 ; create bed heater output on bedheat and map it to sensor 0
      ;M307 H0 B1 S1.00 ; enable bang-bang mode for the bed heater and set PWM limit
      M307 H0 A2.429 C140 D5.5 V0 B0 ;Heater 0 model: heating rate 2.429, cooling time constant 140.0, dead time 5.50, max PWM 1.00, calibration voltage 0.0, mode bang-bang
      M140 H0 ; map heated bed to heater 0
      M143 H0 S150 ; set temperature limit for heater 0 to 150C
      M308 S1 P"e0temp" Y"thermistor" T100000 B4092 ; configure sensor 1 as thermistor on pin e0temp
      M950 H1 C"e0heat" T1 ; create nozzle heater output on e0heat and map it to sensor 1
      ;M307 H1 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
      M307 H1 R2.781 C145.9:145.5 D4.10 S1.00 V23.5
      M143 H1 S275 ; set temperature limit for heater 1 to 275C

      ; Fans
      M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency
      M106 P0 S0 H-1 ; set fan 0 value. Thermostatic control is turned off
      M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency
      M106 P1 S1 H1 T45 ; set fan 1 value. Thermostatic control is turned on
      M950 F2 C"fan2" Q500 ; create fan 2 on pin fan2 and set its frequency
      M106 P2 S1 H1:0 T45 ; set fan 2 value. Thermostatic control is turned on

      ; Tools
      M563 P0 D0 H1 F0 ; define tool 0
      G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
      G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C

      ; Custom settings are not defined

      ; Miscellaneous
      M911 S10 R11 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; set voltage thresholds and actions to run on power loss

      --deploy--
      ; deployprobe.g
      ; called to deploy a physical Z probe
      ;
      ; generated by RepRapFirmware Configuration Tool v3.2.3 on Sun Apr 11 2021 16:56:43 GMT-0700 (Pacific Daylight Time)
      M280 P0 S10 ; deploy BLTouch

      --retract--
      ; retractprobe.g
      ; called to retract a physical Z probe
      ;
      ; generated by RepRapFirmware Configuration Tool v3.2.3 on Sun Apr 11 2021 16:56:43 GMT-0700 (Pacific Daylight Time)
      M280 P0 S90 ; retract BLTouch

      1 Reply Last reply Reply Quote 0
      • Phaedruxundefined
        Phaedrux Moderator
        last edited by

        Can you post your homeall as well?

        Are you able to control the pin of the BLTouch with M401 and M402?

        Can you also share the results of M122 and M98 P"config.g"?

        Can you try this dynamic test described here: https://duet3d.dozuki.com/Wiki/Test_and_calibrate_the_Z_probe#Section_Dynamic_test

        Z-Bot CoreXY Build | Thingiverse Profile

        scarwearundefined 1 Reply Last reply Reply Quote 0
        • scarwearundefined
          scarwear @Phaedrux
          last edited by

          @phaedrux Thank you for the quick response.
          M401 and M402 do nothing.
          The BL touch flashes red (the whole body).
          --M122--
          M122
          === Diagnostics ===
          RepRapFirmware for Duet 2 Maestro version 3.2 running on Duet Maestro 1.0
          Board ID: 08DJM-956GU-P23TJ-6J9D0-3SD6P-9B0YU
          Used output buffers: 3 of 24 (11 max)
          === RTOS ===
          Static ram: 22292
          Dynamic ram: 73032 of which 76 recycled
          Never used RAM 19432, free system stack 162 words
          Tasks: NETWORK(ready,206) HEAT(blocked,340) TMC(blocked,117) MAIN(running,477) IDLE(ready,20)
          Owned mutexes:
          === Platform ===
          Last reset 00:03:13 ago, cause: power up
          Last software reset at 2021-04-25 21:11, reason: User, GCodes spinning, available RAM 19676, slot 0
          Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
          Error status: 0x00
          Aux0 errors 0,0,0
          MCU temperature: min 30.7, current 39.1, max 39.5
          Supply voltage: min 0.0, current 23.8, max 23.9, under voltage events: 0, over voltage events: 0, power good: yes
          Driver 0: position 1200, standstill, read errors 0, write errors 0, ifcnt 11, reads 32204, writes 11, timeouts 0, DMA errors 0
          Driver 1: position 4800, standstill, read errors 0, write errors 0, ifcnt 11, reads 32204, writes 11, timeouts 0, DMA errors 0
          Driver 2: position 2000, standstill, read errors 0, write errors 0, ifcnt 11, reads 32204, writes 11, timeouts 0, DMA errors 0
          Driver 3: position 0, standstill, read errors 0, write errors 0, ifcnt 8, reads 32207, writes 8, timeouts 0, DMA errors 0
          Driver 4: position 0, standstill, read errors 0, write errors 0, ifcnt 6, reads 32209, writes 6, timeouts 0, DMA errors 0
          Driver 5: position 0, assumed not present
          Driver 6: position 0, assumed not present
          Date/time: 2021-04-29 17:08:28
          Slowest loop: 21.79ms; fastest: 0.15ms
          I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
          === Storage ===
          Free file entries: 10
          SD card 0 detected, interface speed: 15.0MBytes/sec
          SD card longest read time 9.9ms, write time 0.0ms, max retries 0
          === Move ===
          DMs created 83, maxWait 91255ms, bed compensation in use: none, comp offset 0.000
          === MainDDARing ===
          Scheduled moves 12, completed moves 12, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
          === AuxDDARing ===
          Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
          === Heat ===
          Bed heaters = 0 -1, chamberHeaters = -1 -1
          === GCodes ===
          Segments left: 0
          Movement lock held by null
          HTTP is idle in state(s) 0
          Telnet is idle in state(s) 0
          File is idle in state(s) 0
          USB is idle in state(s) 0
          Aux is idle in state(s) 0
          Trigger is idle in state(s) 0
          Queue is idle in state(s) 0
          LCD is idle in state(s) 0
          Daemon is idle in state(s) 0
          Autopause is idle in state(s) 0
          Code queue is empty.
          === Network ===
          Slowest loop: 10.75ms; fastest: 0.02ms
          Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions
          HTTP sessions: 1 of 8
          Interface state active, link 100Mbps full duplex

          --M98 P"config.g--
          M98 P"config.g
          Error: M98: control character in string

          --M98 P config.g---
          M98 P config.g
          Warning: Macro file config.g not found

          --homeall.g--
          ; homeall.g
          ; called to home all axes
          ;
          ; generated by RepRapFirmware Configuration Tool v3.2.3 on Sun Apr 11 2021 16:56:44 GMT-0700 (Pacific Daylight Time)
          G91 ; relative positioning
          G1 H2 Z5 F6000 ; lift Z relative to current position
          G1 H1 X-240 Y-240 F3000 ; move quickly to X and Y axis endstops and stop there (first pass)
          G1 H2 X5 Y5 F6000 ; go back a few mm
          G1 H1 X-240 Y-240 F240 ; move slowly to X and Y axis endstops once more (second pass)
          G90 ; absolute positioning
          G1 X15 Y60 F6000 ; go to first bed probe point and home Z
          G30 ; home Z by probing the bed

          ; Uncomment the following lines to lift Z after probing
          ;G91 ; relative positioning
          ;G1 Z5 F100 ; lift Z relative to current position
          ;G90 ; absolute positioning

          Phaedruxundefined 1 Reply Last reply Reply Quote 0
          • Phaedruxundefined
            Phaedrux Moderator @scarwear
            last edited by

            @scarwear said in Ender 3 Maestro BlTouch not homing:

            --M98 P"config.g--
            M98 P"config.g
            Error: M98: control character in string
            --M98 P config.g---
            M98 P config.g
            Warning: Macro file config.g not found

            M98 P"config.g" exactly like that.

            @scarwear said in Ender 3 Maestro BlTouch not homing:

            M401 and M402 do nothing.
            The BL touch flashes red (the whole body).

            Do you mean that sending M401/M402 causes the Bltouch to start flashing? Does the pin go up and down at startup?

            Z-Bot CoreXY Build | Thingiverse Profile

            scarwearundefined 1 Reply Last reply Reply Quote 0
            • scarwearundefined
              scarwear @Phaedrux
              last edited by

              @phaedrux said in Ender 3 Maestro BlTouch not homing:

              M98 P"config.g"

              As soon as I turn on the printer the BLtouch immediately starts the fast flashing (LED). The BLtouch never drops and retracts the PIN for self test.

              --M98 P"config.g"---
              M98 P"config.g"
              HTTP is enabled on port 80
              FTP is disabled
              TELNET is disabled
              Error: bad model parameters

              Thanks again.

              1 Reply Last reply Reply Quote 0
              • Phaedruxundefined
                Phaedrux Moderator
                last edited by

                I think your BLTouch may have a bent pin or something then, because it should drop and raise the pin as a self test. Flashing red at startup means it's failing that test. You can remove the set screw at the top of the BLTouch to remove the pin to check it.

                Z-Bot CoreXY Build | Thingiverse Profile

                DIY-O-Sphereundefined 1 Reply Last reply Reply Quote 1
                • DIY-O-Sphereundefined
                  DIY-O-Sphere @Phaedrux
                  last edited by

                  @phaedrux

                  Config.g is wrong....
                  should be

                  M950 S0 C"zprobe.mod"                             ; create servo pin 0 for BLTouch
                  M558 P9 C"zprobe.in" H5 F120 T6000                ; set Z probe type to bltouch and
                  

                  (UTC+1)

                  DIY-O-Sphereundefined 1 Reply Last reply Reply Quote 0
                  • DIY-O-Sphereundefined
                    DIY-O-Sphere @DIY-O-Sphere
                    last edited by DIY-O-Sphere

                    @scarwear

                    ; Z-Probe
                    M950 S0 C"^zprobe.mod" ; create servo pin 0 for BLTouch
                    M558 P9 C"^zprobe.in" H5 F120 T6000 ; set Z probe type to bltouch and the dive height + speeds

                    Change that to

                    M950 S0 C"zprobe.mod"                             ; create servo pin 0 for BLTouch
                    M558 P9 C"zprobe.in" H5 F120 T6000                ; set Z probe type to bltouch and 
                    

                    Check deployprobe.g
                    content should be:

                    M280 P0 S10
                    

                    Check retractprobe.g
                    content should be:

                    M280 P0 S90
                    

                    (UTC+1)

                    1 Reply Last reply Reply Quote 0
                    • Phaedruxundefined
                      Phaedrux Moderator
                      last edited by

                      ; Z-Probe
                      M950 S0 C"^zprobe.mod"                         ; create servo pin 0 for BLTouch
                      M558 P9 C"^zprobe.in" H5 F120 T6000            ; set Z probe type to bltouch and the dive height + speeds
                      G31 P500 X0 Y0 Z2.5                            ; set Z probe trigger value, offset and trigger height
                      M557 X15:215 Y15:195 S20                       ; define mesh grid
                      

                      The pullup is correct. That's what the config tool generates, and I compared to my own maestro config and it's the same. He's also posted his deploy and retract above and it's correct too.

                      If the pin isn't deploying at power up for a self test then it hasn't even gotten to the config part yet.

                      Z-Bot CoreXY Build | Thingiverse Profile

                      DIY-O-Sphereundefined 1 Reply Last reply Reply Quote 0
                      • DIY-O-Sphereundefined
                        DIY-O-Sphere @Phaedrux
                        last edited by

                        @phaedrux

                        Worked for me and others...
                        https://forum.duet3d.com/topic/13924/maestro-rrf3-and-bltouch-issues/16

                        (UTC+1)

                        scarwearundefined 1 Reply Last reply Reply Quote 0
                        • scarwearundefined
                          scarwear @DIY-O-Sphere
                          last edited by

                          @diy-o-sphere @Phaedrux you were correct. Bent Pin. The simple things :). All is good now. Thank you both. Now off to do some printing.

                          1 Reply Last reply Reply Quote 0
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