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Homing works, but repeats endlessly (mostly)

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  • undefined
    b3njam1n
    last edited by b3njam1n 5 Jun 2021, 03:09 6 May 2021, 03:09

    Hello,
    I am working on my second FDM printer to Duet conversion (Duet 3 6HC + rPi4 on a CR-10S). I am approaching a stable config, and I have encountered an odd behavior when homing axes. When, from the ready/idle state, I trigger an axis home from DWC dashboard, the machine behaves properly (move to endstop, bump, retreat, slow to endstop) in all cases for X and Y, but it then repeats the operation endlessly and the DWC button shows the circular/rotating "busy" icon. Sometimes I can get the DWC to return to a ready/idle state by clicking a move button (e.g. X+5) immediately after the physical home operation is complete. Otherwise homex.g is straight from the online configurator. The behavior is the same for homey.g

    I am running RFF 3.01-RC9 with DSF 3.2.2 and rPi 4. Has anybody else seen this issue?

    undefined 1 Reply Last reply 6 May 2021, 03:49 Reply Quote 0
    • undefined
      Phaedrux Moderator @b3njam1n
      last edited by 6 May 2021, 03:49

      @b3njam1n said in Homing works, but repeats endlessly (mostly):

      I am running RFF 3.01-RC9 with DSF 3.2.2

      You need to get your firmware in sync with DSF.

      If it's not updating the firmware after sending sudo apt update and sudo apt upgrade on the Pi, then you'll need to manually trigger the update on the Duet, or use Bossa and USB connection to flash the firmware directly to 3.2.2.

      This can sometimes occur when the Duet has a beta or release candidate firmware as you do.

      You can try this method which places some potentially missing files on the duet and then uploads the firmware package.
      https://duet3d.dozuki.com/Wiki/Getting_Started_With_Duet_3#Section_Updating_Duet_3_from_RRF3_0_Beta_12_to_3_0_Final_via_DWC

      Or if USB host option is easier for you either from windows or the pi itself.

      https://duet3d.dozuki.com/Wiki/Getting_Started_With_Duet_3#Section_To_update_via_USB_using_a_Windows_host

      https://duet3d.dozuki.com/Wiki/Getting_Started_With_Duet_3#Section_To_update_via_USB_using_a_Raspberry_Pi_host

      Z-Bot CoreXY Build | Thingiverse Profile

      undefined 1 Reply Last reply 6 May 2021, 20:54 Reply Quote 0
      • undefined
        b3njam1n @Phaedrux
        last edited by 6 May 2021, 20:54

        @phaedrux
        so I followed the directions you posted in reply to my question. The result seems to be that now my duet is not parsing config.g, and I have no axes, no heaters, no fans, and the machine is stuck in "starting" mode.

        Which build of raspbian should be running on the Pi? The file names for the D3 firmware updates you directed seem to indicate they are for boards versioned 0.6 through 1.0, but mine is stamped 1.01.

        undefined undefined 2 Replies Last reply 6 May 2021, 20:59 Reply Quote 0
        • undefined
          Phaedrux Moderator
          last edited by 6 May 2021, 20:58

          Which directions did you follow? There were 3 options presented.

          Where do you see "starting" ?

          The Pi should be running a Duet Pi image.

          https://duet3d.dozuki.com/Wiki/Getting_Started_With_Duet_3#Section_Setting_up_the_Raspberry_Pi

          Z-Bot CoreXY Build | Thingiverse Profile

          undefined 3 Replies Last reply 7 May 2021, 02:16 Reply Quote 0
          • undefined
            Stephen6309 @b3njam1n
            last edited by 6 May 2021, 20:59

            @b3njam1n Check that your config.g isn't empty.

            undefined 1 Reply Last reply 7 May 2021, 02:15 Reply Quote 0
            • undefined
              b3njam1n @Stephen6309
              last edited by 7 May 2021, 02:15

              @stephen6309 -I should have mentioned that. It was empty after the directions, but I mean I have no axes, heaters, fans, after I restored the previous config.g. Good observation, btw. I am pretty certain it is related to the firmware issue.

              1 Reply Last reply Reply Quote 0
              • undefined
                b3njam1n @Phaedrux
                last edited by 7 May 2021, 02:16

                @phaedrux running Duet Pi, just based on raspbian.

                1 Reply Last reply Reply Quote 0
                • undefined
                  b3njam1n @Phaedrux
                  last edited by 7 May 2021, 02:17

                  @phaedrux only the first set. I am starting the USB/Bosso track now. I will let you know presently. Thanks, b.

                  undefined 1 Reply Last reply 7 May 2021, 14:49 Reply Quote 0
                  • undefined
                    b3njam1n @b3njam1n
                    last edited by 7 May 2021, 14:49

                    @b3njam1n Hi again. No luck with Bossa either via the Pi or from Windows via USB. It was getting a little frustrating, so I had to call it a night. The wiring is all in place, the limits function, the motors moved as expected, and it I guess I made the mistake of getting a bit excited-- thinking I was close to being ready to probe the bed and maybe do some test prints.

                    I had a lot more luck with my D2wifi a while back, and it seemed like the documentation was easier to follow. I really like the duet3d products I have used, but I am all at sea here. I can follow directions, but I can't seem to grasp which set of directions to follow. I think I need to start from square one again, and I would appreciate some help.

                    I am now getting messages from DWC (I think) saying I am trying to move a motor when Vin is out of range- but Vin is 12.1-12.3v and steady. None of the fans will turn at all. I don't feel like DWC is actually communicating with the D3.

                    Please help.

                    undefined 1 Reply Last reply 7 May 2021, 14:50 Reply Quote 0
                    • undefined
                      b3njam1n @b3njam1n
                      last edited by 7 May 2021, 14:50

                      @b3njam1n one more note- when I tried to connect to the D3 from the rPi, it would not show up. It completed the flash from windows, and verified. Now I am at a stand.

                      1 Reply Last reply Reply Quote 0
                      • undefined
                        b3njam1n @b3njam1n
                        last edited by 7 May 2021, 14:52

                        This post is deleted!
                        1 Reply Last reply Reply Quote 0
                        • undefined
                          b3njam1n @Phaedrux
                          last edited by 7 May 2021, 22:33

                          @phaedrux I think I have lost the power mosfet that provides regulated 12v to the board. I am only getting 3.3-3.6v on V12 according to DWC, and I am receiving an "attempting to move motor while Vin out of range" when I try to move a motor. That seems to be why the 12v fans stopped turning. The external PSU and the power it provides are unaffected, but this duet is probably out of action until I can replace that component. The board is genuine Duet3D, so the part is whatever is specified for a board marked v1.01. It is the mosfet clockwise of the shielded power strip. It says it is a 036N04L GAB830, and when I try to find a replacement at mouser.com it says there is a long lead time. Any chance you guys have one available?

                          1 Reply Last reply Reply Quote 0
                          • undefined
                            Phaedrux Moderator
                            last edited by 7 May 2021, 22:51

                            What LEDs are lit on the board?

                            When and where did you purchase the Duet?

                            Z-Bot CoreXY Build | Thingiverse Profile

                            undefined 2 Replies Last reply 7 May 2021, 23:44 Reply Quote 0
                            • undefined
                              b3njam1n @Phaedrux
                              last edited by b3njam1n 5 Jul 2021, 23:55 7 May 2021, 23:44

                              @phaedrux I bought it from filastruder. The three LEDs quite near the reset button are, anticlockwise from the corner, amber, red, green. The diagnostic LED us just flashing at about 1Hz- so normal, I think. Although you didn't ask me for it, here is the output of an M122:
                              === Diagnostics ===
                              RepRapFirmware for Duet 3 MB6HC version 3.2.2 running on Duet 3 MB6HC v1.01 or later (SBC mode)
                              Board ID: 08DJM-956L2-G43S8-6J9F0-3S46P-9U2LD
                              Used output buffers: 1 of 40 (10 max)
                              === RTOS ===
                              Static ram: 149788
                              Dynamic ram: 62628 of which 0 recycled
                              Never used RAM 146416, free system stack 204 words
                              Tasks: Linux(ready,122) HEAT(blocked,297) CanReceiv(blocked,927) CanSender(blocked,371) CanClock(blocked,358) TMC(blocked,65) MAIN(running,1203) IDLE(ready,19)
                              Owned mutexes: HTTP(MAIN)
                              === Platform ===
                              Last reset 00:14:15 ago, cause: power up
                              Last software reset time unknown, reason: MemoryProtectionFault mmarValid daccViol, FilamentSensors spinning, available RAM 148056, slot 2
                              Software reset code 0x416d HFSR 0x00000000 CFSR 0x00000082 ICSR 0x00400804 BFAR 0x00000017 SP 0x2041fc80 Task MAIN Freestk 1710 ok
                              Stack: 00000000 00000000 00000000 0000000d 00000100 00468f8b 00452558 61030000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 ffffffff 0000002c 0000001f 20429288 20429a08 00000001 00444b2b 0000000d 2041dbcc 2041b8e8 00452555 00000000
                              Error status: 0x00
                              Aux0 errors 0,0,0
                              Aux1 errors 0,0,0
                              MCU temperature: min 14.8, current 29.2, max 29.5
                              Supply voltage: min 12.2, current 12.2, max 12.3, under voltage events: 0, over voltage events: 0, power good: no
                              12V rail voltage: min 3.8, current 3.9, max 3.9, under voltage events: 0
                              Driver 0: position 0, ok, reads 0, writes 0 timeouts 0, SG min/max 0/0
                              Driver 1: position 0, ok, reads 0, writes 0 timeouts 0, SG min/max 0/0
                              Driver 2: position 0, ok, reads 0, writes 0 timeouts 0, SG min/max 0/0
                              Driver 3: position 0, ok, reads 0, writes 0 timeouts 0, SG min/max 0/0
                              Driver 4: position 0, ok, reads 0, writes 0 timeouts 0, SG min/max 0/0
                              Driver 5: position 0, ok, reads 0, writes 0 timeouts 0, SG min/max 0/0
                              Date/time: 2021-05-08 00:54:50
                              Slowest loop: 1.07ms; fastest: 0.04ms
                              === Storage ===
                              Free file entries: 10
                              SD card 0 not detected, interface speed: 37.5MBytes/sec
                              SD card longest read time 0.0ms, write time 0.0ms, max retries 0
                              === Move ===
                              DMs created 125, maxWait 0ms, bed compensation in use: none, comp offset 0.000
                              === MainDDARing ===
                              Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                              === AuxDDARing ===
                              Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                              === Heat ===
                              Bed heaters = 0 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
                              === GCodes ===
                              Segments left: 0
                              Movement lock held by null
                              HTTP* is doing "M122" in state(s) 0
                              Telnet is idle in state(s) 0
                              File is idle in state(s) 0
                              USB is idle in state(s) 0
                              Aux is idle in state(s) 0
                              Trigger* is idle in state(s) 0
                              Queue is idle in state(s) 0
                              LCD is idle in state(s) 0
                              SBC is idle in state(s) 0
                              Daemon is idle in state(s) 0
                              Aux2 is idle in state(s) 0
                              Autopause is idle in state(s) 0
                              Code queue is empty.
                              === CAN ===
                              Messages queued 3330, send timeouts 7607, received 0, lost 0, longest wait 0ms for reply type 0, free buffers 48
                              === SBC interface ===
                              State: 1, failed transfers: 0
                              Last transfer: 0ms ago
                              RX/TX seq numbers: 29475/29475
                              SPI underruns 0, overruns 0
                              Number of disconnects: 0, IAP RAM available 0x2c8a8
                              Buffer RX/TX: 0/0-0
                              === Duet Control Server ===
                              Duet Control Server v3.2.2
                              Code buffer space: 4096
                              Configured SPI speed: 8000000 Hz
                              Full transfers per second: 2.46
                              Maximum length of RX/TX data transfers: 3240/744

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                              • undefined
                                b3njam1n @Phaedrux
                                last edited by b3njam1n 5 Jul 2021, 23:52 7 May 2021, 23:47

                                @phaedrux hold on, from the docs, it says " 12V will not be produced if only 12V is provided as VIN." -- perhaps I have not fried that mosfet. Is it normal for V12 to sit at around 3.9v if I am providing 12v to the board from a PSU? I would like to send a screenshot...Capture.JPG

                                1 Reply Last reply Reply Quote 0
                                • undefined
                                  Phaedrux Moderator
                                  last edited by 8 May 2021, 00:35

                                  I'm not exactly sure what's going on. 12v VIN should be within range for the motors to move, so that error message is a little concerning. I've asked DC42 to take a look when he is able.

                                  Z-Bot CoreXY Build | Thingiverse Profile

                                  1 Reply Last reply Reply Quote 0
                                  • undefined
                                    Phaedrux Moderator
                                    last edited by 8 May 2021, 00:37

                                    It was trying to home before but looping, and how you've got a VIN out of range error? What transpired immediately before that error?

                                    Z-Bot CoreXY Build | Thingiverse Profile

                                    undefined 1 Reply Last reply 8 May 2021, 01:09 Reply Quote 0
                                    • undefined
                                      b3njam1n @Phaedrux
                                      last edited by 8 May 2021, 01:09

                                      @phaedrux I tried the three methods you shared trying to bring DSF in line with RFF on the duet3. First the missing files, and then the bossa flash of the board via USB- I tried from the Pi and it failed, so I flashed it with bossa from a windows box. It completed and verified.

                                      1 Reply Last reply Reply Quote 0
                                      • undefined
                                        Phaedrux Moderator
                                        last edited by 8 May 2021, 01:15

                                        And it looks like the firmware was properly applied and the pi is now in sync.

                                        Can you show a photo of the board powered up showing the LEDs that are lit?

                                        Is the Duet powering the Pi? or the Pi powering the Duet? Or are they independently powered?

                                        Z-Bot CoreXY Build | Thingiverse Profile

                                        undefined 2 Replies Last reply 8 May 2021, 01:25 Reply Quote 0
                                        • undefined
                                          b3njam1n @Phaedrux
                                          last edited by b3njam1n 5 Aug 2021, 01:29 8 May 2021, 01:25

                                          @phaedrux sure just one sec- the Pi is powered by an official adafruit rPi power supply with an added "Pi switch" so I can power it off individually. Taking a pic, just a minute...duet3-board.MP.jpg

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