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Help with sensorless in duet 3 mini 5+

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  • undefined
    RodrigoRMaraujo
    last edited by 7 Aug 2021, 19:29

    I'm installing a 3 mini 5+ duet and this is my first contact with RRF 3.3. I have other machines with RRF 2.05.
    It's a Cartesian printer that I'm still finishing and I'm having trouble getting home without endstop (sensorless) working, on X and Y.
    I tried to follow the documentation and tips on the forum but I still can't figure out what I did wrong. Can anyone give me a hand?

    Here are my configuration files. Please ignore all the part related to heaters and thermistors, for now I am dedicating myself to finishing moving the shafts. In Z I have 2 independent motors in 0.2 and 0.4. All G32 and G29 operation is correct. My problem is just the sensorless in X and Y, the motors don't stop working even after hitting the side and bottom:

    config.g

    ; Configuration file for Duet 3 Mini 5+ (firmware version 3)
    ; executed by the firmware on start-up
    ;
    ; generated by RepRapFirmware Configuration Tool v3.2.3 on Sat Mar 13 2021 18:31:13 GMT+0800 (中国标准时间)
    ; General preferences
    M669 K0
    G90 ; send absolute coordinates...
    M83 ; ...but relative extruder moves
    M550 P"AGraber Duet3 Mini 5+" ; set printer name
    ; Lcd rgb fysect pioneer
    M918 P2 E2 C50 R6
    M150 R150 U150 B255 P55 X2
    ; Network
    M552 S1 ; enable network
    M586 P0 S1 ; enable HTTP
    M586 P1 S0 ; disable FTP
    M586 P2 S0 ; disable Telnet
    ; Drives
    M569 P0.0 S0 ; physical drive 0.0 goes forwards
    M569 P0.1 S0 ; physical drive 0.1 goes forwards Y
    M569 P0.2 S0 ; physical drive 0.2 goes forwards
    M569 P0.3 S0 ; physical drive 0.3 goes forwards
    M569 P0.4 S0 ; physical drive 0.4 goes forwards
    ;DUAL Z
    M584 X0.0 Y0.1 Z0.2:0.4 E0.3
    ;M584 X0.0 Y0.1 Z0.2 E0.3 ; set drive mapping
    M671 X20:200 Y0:0 S3 ; leadscrews at left (connected to Z) and right (connected to E0) of X axis
    M350 X16 Y16 Z16:16 E16 I1 ; configure microstepping with interpolation
    M92 X80.00 Y80.00 Z1600:1600 E420 ; set steps per mm
    M566 X900.00 Y900.00 Z200:200 E120 ; set maximum instantaneous speed changes (mm/min)
    M203 X6000.00 Y6000.00 Z600:600 E1200 ; set maximum speeds (mm/min)
    M201 X500.00 Y500.00 Z100:100 E250 ; set accelerations (mm/s^2)
    M906 X500 Y500 Z800:800 E800 I30 ; set motor currents (mA) and motor idle factor in per cent
    M84 S30 ; Set idle timeout
    ; Axis Limits
    M208 X0 Y0 Z0 S1 ; set axis minima
    M208 X220 Y220 Z200:200 S0 ; set axis maxima
    ; Endstops
    M574 X S3
    M574 Y S3
    ;M915 X R0 F0
    ;M915 Y R0 F0
    M915 X Y R0 F0 S3 H200 ;main command need for sensorless homing
    ;M574 X1 S1 P"!io3.in" ; configure active-high endstop for low end on X via pin io0.in
    ;M574 Y1 S1 P"!io5.in" ; configure active-high endstop for low end on Y via pin io1.in
    ;M574 Z1 S1 P"!io6.in"
    ; Z-Probe
    M950 S0 C"io3.out" ; create servo pin 0 for BLTouch
    M558 P9 C"^io3.in" H5 F120 T6000 A1 R0.2 ; set Z probe type to bltouch and the dive height + speeds
    G31 P500 X24 Y-2 Z2 ; set Z probe trigger value, offset and trigger height
    M557 X24:210 Y20:200 P3:3 ; define mesh grid
    ; Heaters
    M308 S0 P"temp0" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin temp0
    M950 H0 C"out0" T0 ; create bed heater output on out0 and map it to sensor 0
    M307 H0 B1 S1.00 ; enable bang-bang mode for the bed heater and set PWM limit
    M140 H0 ; map heated bed to heater 0
    M143 H0 S120 ; set temperature limit for heater 0 to 120C
    M308 S1 P"temp1" Y"thermistor" T100000 B4138 ; configure sensor 1 as thermistor on pin temp1
    M950 H1 C"out1" T1 ; create nozzle heater output on out1 and map it to sensor 1
    M307 H1 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
    M143 H1 S280 ; set temperature limit for heater 1 to 280C
    M308 S2 P"temp2" Y"thermistor" T100000 B4138 ; configure sensor 2 as thermistor on pin temp2
    M950 H2 C"out2" T2 ; create nozzle heater output on out2 and map it to sensor 2
    M307 H2 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
    M143 H2 S280 ; set temperature limit for heater 2 to 280C
    ; Fans
    M950 F0 C"out3" Q500 ; create fan 0 on pin out3 and set its frequency
    M106 P0 S0 H-1 ; set fan 0 value. Thermostatic control is turned off
    M950 F1 C"out4" Q500 ; create fan 1 on pin out4 and set its frequency
    M106 P1 S0 H-1 ; set fan 1 value. Thermostatic control is turned off
    M950 F2 C"out5" Q500 ; create fan 2 on pin out5 and set its frequency
    M106 P2 S0 H-1 ; set fan 2 value. Thermostatic control is turned off
    M950 F3 C"out6" Q500 ; create fan 3 on pin out6 and set its frequency
    M106 P3 S0 H-1 ; set fan 3 value. Thermostatic control is turned off
    M950 F4 C"40.out0" Q500
    M106 P4 S0 H-1
    M950 F5 C"io1.out" Q500
    M106 P5 S0 H-1
    M950 F6 C"io2.out" Q500
    M106 P6 S0 H-1
    M950 F7 C"io4.out" Q500
    M106 P7 S0 H-1
    ; Tools
    M563 P0 D0 H1 F0:1 ; define tool 0
    G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
    G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C
    ;M563 P1 D1 H2 F3:2 ; define tool 1
    ;G10 P1 X0 Y0 Z0 ; set tool 1 axis offsets
    ;G10 P1 R0 S0 ; set initial tool 1 active and standby temperatures to 0C
    ; Custom settings are not defined
    ; Miscellaneous
    ;M575 P1 S1 B57600 ; enable support for PanelDue
    M564 H1 S1

    homex.g

    M564 H0 S0; Permite movimentar sem home feito
    M400 ; wait til stuff stops
    M574 X1 Y1 S3 ; use stall guard for endstops
    M913 X45 Y45 ; drop motor currents to 50%
    G91 ; set relative
    G1 Z5 F1200
    G1 H4 X-240 F1200 ; move forward 250mm, stopping at the endstop
    G1 X11 F1200; move away from end
    G92 X0
    G1 Z-5 F1200
    G90 ; back to absolute positioning
    M400 ; wait again
    M913 X100 Y100 ; motor currents back to 100%
    M564 H1 S1; Não permite movimentar sem home feito

    homey.g

    M564 H0 S0; Permite movimentar sem home feito
    M400 ; wait til stuff stops
    M574 X1 Y1 S3 ; use stall guard for endstops
    M913 X50 Y50 ; drop motor currents to 50%
    M201 X1000 Y1000 ; reduce acceleration on X/Y to stop false triggers
    M915 P1 S3 R0 F0 H400; Sensitivity 3, don’t take action, don’t filter, 400steps/sec
    G91 ; set relative
    G1 Z5 F1200
    G1 H4 Y-230 F4000 ; move forward 250mm, stopping at the endstop
    G1 Y18 F1200; move away from end
    G92 Y0
    G1 Z-5 F1200
    G90 ; back to absolute positioning
    M400 ; wait again
    M913 X100 Y100 ; motor currents back to 100%
    M201 X3000 Y3000 ; accel back to original
    ;M574 X1 Y1 S0 ; set endstops back
    M564 H1 S1; Não permite movimentar sem home feito

    homeall.g

    M98 Phomex.g
    M98 Phomey.g
    M98 Phomez.g
    G1 X0 Y0

    homez.g

    G91 ; relative positioning
    G1 H2 Z5 F6000 ; lift Z relative to current position
    G90 ; absolute positioning
    G1 X86 Y112 F4800 ; go to first probe point
    G30 ; home Z by probing the bed

    I appreciate if anyone can help.

    undefined undefined 2 Replies Last reply 7 Aug 2021, 19:35 Reply Quote 0
    • undefined
      fcwilt @RodrigoRMaraujo
      last edited by 7 Aug 2021, 19:35

      @rodrigormaraujo

      Hi,

      I don't use sensorless homing so I really have little to offer.

      However you are using G1 H4 rather than G1 H1.

      I have no idea if that would have any bearing on your problem or not.

      Is there a reason you are using H4?

      Frederick

      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

      1 Reply Last reply Reply Quote 0
      • undefined
        RodrigoRMaraujo @RodrigoRMaraujo
        last edited by 7 Aug 2021, 19:51

        Ah, I just switched to the 4 possible values of H in my attempts to get the sensorless to work. He ended up staying there.

        undefined 1 Reply Last reply 7 Aug 2021, 20:21 Reply Quote 0
        • undefined
          fcwilt @RodrigoRMaraujo
          last edited by 7 Aug 2021, 20:21

          @rodrigormaraujo said in Help with sensorless in duet 3 mini 5+:

          Ah, I just switched to the 4 possible values of H in my attempts to get the sensorless to work. He ended up staying there.

          I didn't think it would make a difference and it didn't.

          So why are you using H4 instead of H1?

          Frederick

          Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

          undefined 1 Reply Last reply 7 Aug 2021, 21:18 Reply Quote 0
          • Phaedruxundefined
            Phaedrux Moderator
            last edited by 7 Aug 2021, 20:32

            See the tips here: https://forum.duet3d.com/topic/24523/duet-3-mini-5-wifi-sensorless-homing-help

            Z-Bot CoreXY Build | Thingiverse Profile

            undefined 1 Reply Last reply 7 Aug 2021, 21:45 Reply Quote 0
            • undefined
              RodrigoRMaraujo @fcwilt
              last edited by 7 Aug 2021, 21:18

              @fcwilt said in Help with sensorless in duet 3 mini 5+:

              I didn't think it would make a difference and it didn't.
              So why are you using H4 instead of H1?

              I just haven't changed it yet.

              1 Reply Last reply Reply Quote 1
              • undefined
                RodrigoRMaraujo @Phaedrux
                last edited by 7 Aug 2021, 21:45

                @phaedrux
                I had already read and verified everything in this post. I still have the same problem with him. I think he didn't solve it either, because I followed every step exactly. The X and motors continue to force after stopping, as if the stall does not work.
                I corrected the parameters in config.g:
                ; Endtops

                ;Sensorless homing
                M574 X1 S3 sets the X axis to low position, and the S value to multiple motor load detection
                M574 Y1 S3 sets the Y axis to low position, and the S value to multiple motor load detection
                M915 X Y R0 F0 S3 H200 ;main command need for sensorless homing

                The tip of configuring M569 with D3 and V40 only made things worse, the engine became even more aggressive.

                Phaedruxundefined gloomyandyundefined 2 Replies Last reply 8 Aug 2021, 04:02 Reply Quote 0
                • Phaedruxundefined
                  Phaedrux Moderator @RodrigoRMaraujo
                  last edited by 8 Aug 2021, 04:02

                  @rodrigormaraujo said in Help with sensorless in duet 3 mini 5+:

                  M915 X Y R0 F0 S3 H200

                  H200? Is that really what your H value calculated out to? In your first post it's even H400. Your homing speed would have to be really chooching to get up to 400steps per second.

                  What kind of motors are these? Do you have the specs available?

                  Z-Bot CoreXY Build | Thingiverse Profile

                  undefined 1 Reply Last reply 8 Aug 2021, 10:52 Reply Quote 0
                  • dc42undefined
                    dc42 administrators
                    last edited by 8 Aug 2021, 07:31

                    @rodrigormaraujo said in Help with sensorless in duet 3 mini 5+:

                    M915 X Y R0 F0 S3 H200 ;main command need for sensorless homing

                    What happens when you try lower values than S3 in that command?

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

                    undefined 1 Reply Last reply 8 Aug 2021, 11:05 Reply Quote 0
                    • gloomyandyundefined
                      gloomyandy @RodrigoRMaraujo
                      last edited by 8 Aug 2021, 07:46

                      @rodrigormaraujo If you want sensorless homing to work then you are going to need the V40 (or something like it) on your M569 commands. Without it the driver will switch to spreadcycle at a very low speed and stall detection (on the TMC2209 driver) only works when in stealthchop mode. The D3 is just setting explicitly what I think is already the default for the Mini 5+.

                      undefined 1 Reply Last reply 8 Aug 2021, 11:02 Reply Quote 0
                      • undefined
                        RodrigoRMaraujo @Phaedrux
                        last edited by 8 Aug 2021, 10:52

                        @phaedrux
                        I left the default value in the documentation.

                        Hnnn (optional) Minimum motor full steps per second for stall detection to be considered reliable, default 200
                        
                        1 Reply Last reply Reply Quote 0
                        • undefined
                          RodrigoRMaraujo @gloomyandy
                          last edited by 8 Aug 2021, 11:02

                          @gloomyandy said in Help with sensorless in duet 3 mini 5+:

                          If you want sensorless homing to work then you are going to need the V40 (or something like it) on your M569 commands. Without it the driver will switch to spreadcycle at a very low speed and stall detection (on the TMC2209 driver) only works when in stealthchop mode. The D3 is just setting explicitly what I think is already the default for the Mini 5+.

                          I put the V40 back without the D3. The behavior remains the same, except that the noise of the engine trying to force it after having already parked the car on the left becomes even louder.

                          1 Reply Last reply Reply Quote 0
                          • undefined
                            RodrigoRMaraujo @dc42
                            last edited by 8 Aug 2021, 11:05

                            @dc42 said in Help with sensorless in duet 3 mini 5+:

                            @rodrigormaraujo said in Help with sensorless in duet 3 mini 5+:

                            M915 X Y R0 F0 S3 H200 ;main command need for sensorless homing

                            What happens when you try lower values than S3 in that command?

                            It doesn't seem to change anything with S-60, S-10, S0, S3...
                            With S-60 only the engine looks weaker, as if it were using less force, but the behavior is the same.
                            I don't know if it helps but I'll post a video of what happens.

                            1 Reply Last reply Reply Quote 0
                            • undefined
                              RodrigoRMaraujo
                              last edited by RodrigoRMaraujo 8 Aug 2021, 11:25 8 Aug 2021, 11:24

                              Gentlemen, I come here to thank you!
                              I just removed the H parameter from the M915, add S3 and everything worked beautifully! I also left the V40 in the M569 as my friend warned and I increased the homing speed from F1200 to F4000. It is perfect. Thank you very much to all of you!

                              YouTube
                              Duet 3 mini 5+ sensorless homing

                              dc42undefined 1 Reply Last reply 8 Aug 2021, 13:13 Reply Quote 0
                              • dc42undefined
                                dc42 administrators @RodrigoRMaraujo
                                last edited by 8 Aug 2021, 13:13

                                @rodrigormaraujo thanks for reporting back! I'm glad you got it working.

                                Duet WiFi hardware designer and firmware engineer
                                Please do not ask me for Duet support via PM or email, use the forum
                                http://www.escher3d.com, https://miscsolutions.wordpress.com

                                undefined 1 Reply Last reply 8 Aug 2021, 22:10 Reply Quote 0
                                • undefined
                                  RodrigoRMaraujo @dc42
                                  last edited by 8 Aug 2021, 22:10

                                  @dc42 said in Help with sensorless in duet 3 mini 5+:

                                  thanks for reporting back! I'm glad you got it working.

                                  It was amazing, thanks again!

                                  1 Reply Last reply Reply Quote 0
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