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    Heater Fault

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    • SIamundefined
      SIam @Dave Parry
      last edited by

      @dave-parry as far I can remember I had the same problem, my solution was to upload an actual version from Duet2CombinedIAP.bin I was sure I had the newest version, but it wasn't so...

      Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
      Duet WiFi 1.02 or later + DueX5
      RepRapFirmware for Duet 2 WiFi/Ethernet 3.4.0beta4 (2021-09-27 11:30:36)
      Duet WiFi Server: 1.26
      Duet Web Control 3.4.0beta4 (2021-09-27)

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      • jazbaatbadalgayeundefined
        jazbaatbadalgaye
        last edited by jazbaatbadalgaye

        Idk if it will work but make a copy of the contents of your SD card, then flash a stable binary using Bossa, perferably 3.3. Then generate the config files according to the printer and place those folders in the sd card. Then replace the bin in firmware folder with the version you want to flash. Go to YAT and run M997.

        Also are you pressing the reset button before you try to flash the firmware? I have noticed that even if your all files are in correct directories, YAT gives .bin file not found unless you reset the board

        Dave Parryundefined 2 Replies Last reply Reply Quote 0
        • Dave Parryundefined
          Dave Parry @jazbaatbadalgaye
          last edited by

          @jazbaatbadalgaye No did'nt press reset. Will try that next.

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          • Dave Parryundefined
            Dave Parry @jazbaatbadalgaye
            last edited by

            @jazbaatbadalgaye trying to flash using bossa, but although the Com3 is listed (and Device manager/port is listed as duet) says cant connect to device. Am I missing something?

            jazbaatbadalgayeundefined 1 Reply Last reply Reply Quote 0
            • jazbaatbadalgayeundefined
              jazbaatbadalgaye @Dave Parry
              last edited by jazbaatbadalgaye

              @dave-parry Did you put the jumper on the erase pins? As the name suggests, it is going to erase the board so proceed with caution.

              Dave Parryundefined 1 Reply Last reply Reply Quote 0
              • Dave Parryundefined
                Dave Parry @jazbaatbadalgaye
                last edited by

                @jazbaatbadalgaye no I didn't and its buried underneath the heated bed...

                Dave Parryundefined 1 Reply Last reply Reply Quote 0
                • Dave Parryundefined
                  Dave Parry @Dave Parry
                  last edited by Dave Parry

                  @dave-parry Ok Got it done. Installed 3.3 using bossa. Then tried to install 3.4.0beta 5 and just got the same problem. So I erased again with bossa and used YAT to install 3.4.0 Beta 5 and it worked. However I would like to know why it won't work through DWC as normal. If I have to do it with Bossa it means I have to take the heated bed off do the update, re-install and then recalibrate. IfI have to do that each time I want to update I will have to extend the erase pins so they are acessible.

                  Dave Parryundefined dc42undefined 2 Replies Last reply Reply Quote 0
                  • Dave Parryundefined
                    Dave Parry @Dave Parry
                    last edited by

                    @dave-parry After all that it hasn't cured the original fault. Still getting hot end heater errors as soon as I start a print. Do a heater reset, reset temp, wait for it to get back to set temp, restart and it prints fine. Don't think its the problem but tomorrow I will change the sensor and heater cartridge and see if it helps.

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                    • Gixxerfastundefined
                      Gixxerfast
                      last edited by

                      Maybe a redundant question, but you say that you store the pid calibration with M500.

                      Then it's saved to the config-override.g.

                      Do you load that in the end of the config.g with M501?

                      Voron V2.4 (#1317) with Duet 3 Mini5+ Wifi and 1LC v1.1 Toolboard
                      Voron V0.1 (#637) with Duet 3 Mini 5+ Wifi and 1LC v1.2 Toolboard
                      Ender 3 Pro with BTT SKR-2 + RRF

                      Dave Parryundefined 1 Reply Last reply Reply Quote 0
                      • Dave Parryundefined
                        Dave Parry @Gixxerfast
                        last edited by

                        @gixxerfast yes it's in the file.

                        Dave Parryundefined 1 Reply Last reply Reply Quote 0
                        • Dave Parryundefined
                          Dave Parry @Dave Parry
                          last edited by

                          @dave-parry It seems it was a problem with the V6 hotend.
                          Took it apart, cleaned and re-installed and its so far been OK.
                          I think the block may have loosened from the heatbreak a little bit.
                          But would still like to get to the bottom of the update problem.

                          T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
                          • T3P3Tonyundefined
                            T3P3Tony administrators @Dave Parry
                            last edited by

                            @dave-parry ok, thanks for the update about the heater fault. Will be interesting to see if it is now fixed over repeated uses.

                            We can test the upgrade again when the next beta comes out.

                            www.duet3d.com

                            Dave Parryundefined 1 Reply Last reply Reply Quote 0
                            • Dave Parryundefined
                              Dave Parry @T3P3Tony
                              last edited by

                              @t3p3tony Thanks Tony.

                              Dave Parryundefined 1 Reply Last reply Reply Quote 0
                              • Dave Parryundefined
                                Dave Parry @Dave Parry
                                last edited by

                                @dave-parry Have got the heater error problem back again.
                                It seems that the voltage drops when the stepper motors run, but the power supply is a 24v 25w meanwell power supply, so should be more than enough power. I am going to check connections but just thought I have the hot end fan connected to a always on output, as that is how it was on my duet 0.8.5 board. Should it be on a thermostatically controlled fan output?

                                jay_s_ukundefined T3P3Tonyundefined 2 Replies Last reply Reply Quote 0
                                • jay_s_ukundefined
                                  jay_s_uk @Dave Parry
                                  last edited by

                                  @dave-parry are you sure you mean its only a 25w 24v PSU?

                                  Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

                                  Dave Parryundefined 1 Reply Last reply Reply Quote 0
                                  • Dave Parryundefined
                                    Dave Parry @jay_s_uk
                                    last edited by

                                    @jay_s_uk Sorry 25A

                                    1 Reply Last reply Reply Quote 1
                                    • T3P3Tonyundefined
                                      T3P3Tony administrators @Dave Parry
                                      last edited by

                                      @dave-parry said in Heater Fault:

                                      I have the hot end fan connected to a always on output, as that is how it was on my duet 0.8.5 board. Should it be on a thermostatically controlled fan output?

                                      this can be either, and its 99% not the cause of the power supply voltage dipping.

                                      Does M122 report voltage drops?

                                      www.duet3d.com

                                      Dave Parryundefined 2 Replies Last reply Reply Quote 0
                                      • Dave Parryundefined
                                        Dave Parry @T3P3Tony
                                        last edited by

                                        @t3p3tony Will check tomorrow Tony been out tonight and only just got in.

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                                        • Dave Parryundefined
                                          Dave Parry @T3P3Tony
                                          last edited by

                                          @t3p3tony results of M122 and error message
                                          M122
                                          === Diagnostics ===
                                          RepRapFirmware for Duet 2 WiFi/Ethernet version 3.4.0beta5 (2021-10-12 13:54:53) running on Duet Ethernet 1.02 or later
                                          Board ID: 0JD0M-9P6M2-NWNS4-7J1DA-3SJ6M-TA2ZK
                                          Used output buffers: 1 of 24 (22 max)
                                          === RTOS ===
                                          Static ram: 23868
                                          Dynamic ram: 70336 of which 0 recycled
                                          Never used RAM 17804, free system stack 134 words
                                          Tasks: NETWORK(ready,27.3%,245) HEAT(notifyWait,0.0%,209) Move(notifyWait,0.0%,312) MAIN(running,72.7%,442) IDLE(ready,0.0%,30), total 100.0%
                                          Owned mutexes:
                                          === Platform ===
                                          Last reset 00:02:08 ago, cause: software
                                          Last software reset at 2021-10-19 10:55, reason: User, GCodes spinning, available RAM 17804, slot 1
                                          Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0041f000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
                                          Error status: 0x00
                                          Aux0 errors 0,0,0
                                          Step timer max interval 0
                                          MCU temperature: min 42.8, current 43.6, max 43.7
                                          Supply voltage: min 23.9, current 24.1, max 24.2, under voltage events: 0, over voltage events: 0, power good: yes
                                          Heap OK, handles allocated/used 0/0, heap memory allocated/used/recyclable 0/0/0, gc cycles 0
                                          Driver 0: pos 17561,standstill, SG min/max 0/152
                                          Driver 1: pos 17561,standstill, SG min/max 0/160
                                          Driver 2: pos 17561,standstill, SG min/max 0/145
                                          Driver 3: pos 0,standstill, SG min/max n/a
                                          Driver 4: pos 0,standstill, SG min/max n/a
                                          Driver 5: pos 0
                                          Driver 6: pos 0
                                          Driver 7: pos 0
                                          Driver 8: pos 0
                                          Driver 9: pos 0
                                          Driver 10: pos 0
                                          Driver 11: pos 0
                                          Date/time: 2021-10-19 10:57:50
                                          Cache data hit count 4294967295
                                          Slowest loop: 5.92ms; fastest: 0.17ms
                                          I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
                                          === Storage ===
                                          Free file entries: 10
                                          SD card 0 detected, interface speed: 20.0MBytes/sec
                                          SD card longest read time 3.5ms, write time 0.0ms, max retries 0
                                          === Move ===
                                          DMs created 83, segments created 3, maxWait 110993ms, bed compensation in use: none, comp offset 0.000
                                          === MainDDARing ===
                                          Scheduled moves 4, completed 4, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 1], CDDA state -1
                                          === AuxDDARing ===
                                          Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                                          === Heat ===
                                          Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
                                          === GCodes ===
                                          Segments left: 0
                                          Movement lock held by null
                                          HTTP is idle in state(s) 0
                                          Telnet is idle in state(s) 0
                                          File is idle in state(s) 0
                                          USB is idle in state(s) 0
                                          Aux is idle in state(s) 0
                                          Trigger is idle in state(s) 0
                                          Queue is idle in state(s) 0
                                          LCD is idle in state(s) 0
                                          Daemon is idle in state(s) 0
                                          Autopause is idle in state(s) 0
                                          Code queue is empty
                                          === Network ===
                                          Slowest loop: 8.40ms; fastest: 0.04ms
                                          Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions
                                          HTTP sessions: 1 of 8
                                          Interface state active, link 100Mbps full duplex

                                          19/10/2021, 10:57:47 Error: Heater 1 fault: temperature excursion exceeded 15.0°C (target 210.0°C, actual 180.8°C)

                                          Dave Parryundefined T3P3Tonyundefined 2 Replies Last reply Reply Quote 0
                                          • Dave Parryundefined
                                            Dave Parry @Dave Parry
                                            last edited by

                                            @dave-parry Its giving this error everytime I drive the axis motors.
                                            The motor currents are all set at 1000 mA.

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