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Alfawise U10 conversation

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My Duet controlled machine
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  • undefined
    Pertti
    last edited by Pertti 3 Jul 2022, 11:22 7 Mar 2022, 07:58

    Hi friends!
    I have an Alfawise U10 which has been waiting for duet wifi some time. The time has come now. Suddenly the original knob got stuck indicating that it was time to change the motherboard to duet wifi. The board fits the box ok, the endstops need to be wired so that they are "on" instead being "off".
    The Alfawise power supply gives 12.4 volts and the heat bed resistance is 0.6 ohms.

    Now the problem I faced was the heating of the bed and the nozzle:
    Error: Heater 0 fault: temperature rising much more slowly than the expected 1.8°C/sec
    T0
    Error: Heater 1 fault: temperature rising much more slowly than the expected 1.7°C/sec
    Firmware: RepRapFirmware for Duet 2 WiFi/Ethernet 3.2.2 (2021-02-11)
    Duet WiFi Server Version: 1.26
    I ran the pid tuning but it did not help. Any suggestions what to do next?

    Pertti
    “A winner is just a loser who tried one more time.”
    George M. Moore, Jr.

    undefined 1 Reply Last reply 7 Mar 2022, 12:37 Reply Quote 0
    • undefined
      alankilian @Pertti
      last edited by 7 Mar 2022, 12:37

      @pertti

      If you post the PID values for both heaters it will help others help you.

      SeemeCNC Rostock Max V3 converted to V3.2 with a Duet2 Ethernet Firmware 3.2 and SE300

      undefined 1 Reply Last reply 7 Mar 2022, 15:10 Reply Quote 0
      • undefined
        Pertti @alankilian
        last edited by Pertti 3 Jul 2022, 15:23 7 Mar 2022, 15:10

        @alankilian
        ok, I try M303 T0 S205

        "Failed to get file list
        Directory 0:/macros/ not found"
        Is that ok?

        Warning: Auto tune of heater 1 failed due to bad curve fit (R=1.782, 1/C=0.0050:0.0049, D=9.8)
        

        M303 H0 S60:

        Pertti
        “A winner is just a loser who tried one more time.”
        George M. Moore, Jr.

        undefined 1 Reply Last reply 7 Mar 2022, 16:09 Reply Quote 0
        • undefined
          alankilian @Pertti
          last edited by alankilian 3 Jul 2022, 16:10 7 Mar 2022, 16:09

          @pertti

          Well something is wrong.

          Let's go back to the basics. Please post the following:

          • config.g
          • config-overrides.g
          • M98 P"config.g"

          THIS PAGE shows how to tune the heater models.

          Also, THIS PAGE shows a step-by-step tuning process.
          If you can post the console output while each step is running as shows in the example it will also help.

          SeemeCNC Rostock Max V3 converted to V3.2 with a Duet2 Ethernet Firmware 3.2 and SE300

          undefined 1 Reply Last reply 7 Mar 2022, 20:05 Reply Quote 1
          • undefined
            Pertti @alankilian
            last edited by 7 Mar 2022, 20:05

            @alankilian
            I updated firmware 3.3

            • hotend works fine now

            • bed doesn´t. Error: Heater 0 fault: temperature rising much more slowly than the expected 1.4°C/sec
              config-overrides.g :not found

              M98 P"config.g"
              HTTP is enabled on port 80
              FTP is disabled
              TELNET is disabled
              config.g:

            ; Configuration file for Duet WiFi (firmware version 3)
            ; executed by the firmware on start-up
            ;
            ; generated by RepRapFirmware Configuration Tool v3.3.10 on Mon Mar 07 2022 20:17:53 GMT+0200 (Itä-Euroopan normaaliaika)

            ; General preferences
            M575 P1 S1 B57600 ; enable support for PanelDue
            G90 ; send absolute coordinates...
            M83 ; ...but relative extruder moves
            M550 P"Alfawise U10" ; set printer name

            ; Network
            M552 S1 ; enable network
            M586 P0 S1 ; enable HTTP
            M586 P1 S0 ; disable FTP
            M586 P2 S0 ; disable Telnet

            ; Drives
            M569 P0 S1 ; physical drive 0 goes forwards
            M569 P1 S1 ; physical drive 1 goes forwards
            M569 P2 S1 ; physical drive 2 goes forwards
            M569 P3 S1 ; physical drive 3 goes forwards
            M584 X0 Y1 Z2 E3 ; set drive mapping
            M350 X16 Y16 Z16 E16 I1 ; configure microstepping with interpolation
            M92 X80.00 Y80.00 Z400.00 E420.00 ; set steps per mm
            M566 X900.00 Y900.00 Z60.00 E120.00 ; set maximum instantaneous speed changes (mm/min)
            M203 X6000.00 Y6000.00 Z180.00 E1200.00 ; set maximum speeds (mm/min)
            M201 X500.00 Y500.00 Z20.00 E250.00 ; set accelerations (mm/s^2)
            M906 X800 Y800 Z1600 E800 I30 ; set motor currents (mA) and motor idle factor in per cent
            M84 S30 ; Set idle timeout

            ; Axis Limits
            M208 X0 Y0 Z0 S1 ; set axis minima
            M208 X400 Y400 Z500 S0 ; set axis maxima

            ; Endstops
            M574 X1 S1 P"xstop" ; configure switch-type (e.g. microswitch) endstop for low end on X via pin xstop
            M574 Y1 S1 P"ystop" ; configure switch-type (e.g. microswitch) endstop for low end on Y via pin ystop
            M574 Z1 S1 P"zstop" ; configure switch-type (e.g. microswitch) endstop for low end on Z via pin zstop

            ; Z-Probe
            M558 P0 H5 F120 T6000 ; disable Z probe but set dive height, probe speed and travel speed
            M557 X15:215 Y15:195 S20 ; define mesh grid

            ; Heaters
            M308 S0 P"bedtemp" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin bedtemp
            M950 H0 C"bedheat" T0 ; create bed heater output on bedheat and map it to sensor 0
            M307 H0 B1 S1.00 ; enable bang-bang mode for the bed heater and set PWM limit
            M140 H0 ; map heated bed to heater 0
            M143 H0 S120 ; set temperature limit for heater 0 to 120C
            M308 S1 P"e0temp" Y"thermistor" T100000 B4138 ; configure sensor 1 as thermistor on pin e0temp
            M950 H1 C"e0heat" T1 ; create nozzle heater output on e0heat and map it to sensor 1
            M307 H1 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
            M143 H1 S280 ; set temperature limit for heater 1 to 280C

            ; Fans
            M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency
            M106 P0 S0 H-1 ; set fan 0 value. Thermostatic control is turned off
            M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency
            M106 P1 S1 H1 T45 ; set fan 1 value. Thermostatic control is turned on

            ; Tools
            M563 P0 D0 H1 F0 ; define tool 0
            G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
            G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C

            ; Custom settings are not defined

            Pertti
            “A winner is just a loser who tried one more time.”
            George M. Moore, Jr.

            undefined 1 Reply Last reply 7 Mar 2022, 20:25 Reply Quote 0
            • undefined
              alankilian @Pertti
              last edited by 7 Mar 2022, 20:25

              @pertti

              Since there's no file config-override.g and there's no M501 in your config.g it looks like you tuned your heaters but forgot to save the tuning parameters and forgot to add the code to load them back when rebooting.

              Follow the step-by-step sequence on THIS page to tune, save and load the tuning parameters.

              SeemeCNC Rostock Max V3 converted to V3.2 with a Duet2 Ethernet Firmware 3.2 and SE300

              1 Reply Last reply Reply Quote 1
              • undefined
                Pertti
                last edited by 8 Mar 2022, 06:38

                @alankilian
                I got results after hours of tuning:
                M307 H0 B0 R0.086 C686.8 D1.84 S1.00 V12.5
                Bed seems to heat up now.
                I have an impression that RepRapFirmware for Duet 2 WiFi/Ethernet 3.3 (2021-06-15) solved the problem.
                Many thanks!

                Pertti
                “A winner is just a loser who tried one more time.”
                George M. Moore, Jr.

                undefined 1 Reply Last reply 8 Mar 2022, 13:24 Reply Quote 0
                • undefined dc42 marked this topic as a question 8 Mar 2022, 07:48
                • undefined dc42 has marked this topic as solved 8 Mar 2022, 07:48
                • undefined
                  alankilian @Pertti
                  last edited by 8 Mar 2022, 13:24

                  @pertti

                  Excellent.

                  I'm glad you got it working.

                  Post a picture of something you print sometime.
                  I'd love to see something.

                  SeemeCNC Rostock Max V3 converted to V3.2 with a Duet2 Ethernet Firmware 3.2 and SE300

                  undefined 1 Reply Last reply 9 Mar 2022, 16:40 Reply Quote 0
                  • undefined
                    Pertti @alankilian
                    last edited by 9 Mar 2022, 16:40

                    @alankilian 20220309_181251.jpg
                    Now printing chain links. A terrain model for modular building modules lies in front of the printer.
                    BTW I have no idea what is a reasonable max speed and acceleration for this kind of configuration.
                    And is there something else I could implement here?
                    Z-Probe and 2 end stops for z axis could be nice. My custom toolchanger has end stop stall detection, why not here?

                    Pertti
                    “A winner is just a loser who tried one more time.”
                    George M. Moore, Jr.

                    1 Reply Last reply Reply Quote 0
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