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    Toolboard V1.2 faulty

    Scheduled Pinned Locked Moved
    Duet Hardware and wiring
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    • tecnoundefined
      tecno
      last edited by

      Just got it and now the hotend heater is running wild even in OFF. Lucky me that I did see the temp rising close to 400°C and smoke from hotend.

      Disconnected heater temp goes down, connected in OFF the temp rises.

      tecnoundefined 1 Reply Last reply Reply Quote 0
      • tecnoundefined
        tecno @tecno
        last edited by

        Anyways, I managed to make one 1.5hour test print for my new big Delta for size verification and it fits, so I was just about to start full scale print when I observed the high temp.

        DSC_0165.JPG

        The board

        DSC_0166.JPG

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        • oliofundefined
          oliof
          last edited by oliof

          I can't help to note that there are some crimps only partially inserted which pose an immediate risk of shorting when the wires move:

          f897f493-3024-4b48-83ef-43d0009df71e-image.png
          0cc2b24a-364f-4f47-a4b5-4a9ba21c7a9d-image.png

          You also seem to be missing strain relief which can fray the crimped cables (applies to all wires, but here you can see how the bend cables get nicked just above the crimps which will likely cause them to break and fray sooner or later).

          b5afbf40-4699-4467-9067-fb023a7e31c3-image.png

          and the heater wire ferrules stick out a lot. Personally I would shorten them a bit so the ends carrying continuity aren't as exposed.
          6b08d848-b916-4285-9ed3-1293edd0a61b-image.png

          I strongly recommend addressing these issues as soon as possible.

          <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

          tecnoundefined 1 Reply Last reply Reply Quote 1
          • tecnoundefined
            tecno @oliof
            last edited by

            @oliof
            Noted!
            These miniature crimps are a PITA to crimp without proper tooling as I wrote https://forum.duet3d.com/topic/27910/toolboard-feature-request

            These examples are NOT shorting during operation !
            #1 X axis home switch
            #2 hotend thermistor
            #3 yes they can be shorter and no shorting here

            oliofundefined 1 Reply Last reply Reply Quote 0
            • oliofundefined
              oliof @tecno
              last edited by

              @tecno I didn't say that they are shorting currently, I just wanted to point out there is an acute risk of them shorting during continued operation in this way.

              <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

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              • Phaedruxundefined
                Phaedrux Moderator
                last edited by

                Can you remove the SD card from the Duet and power up the printer. Does the hotend immediately start to heat up when power is applied? If so, it would appear the mosfet has failed closed circuit.

                If so, please send an email to warranty@duet3d.com and CC your reseller. Include a link to this forum thread and the details of your original purchase. You'll receive a reply with a form to fill out.

                Sorry for the inconvenience.

                Z-Bot CoreXY Build | Thingiverse Profile

                tecnoundefined 1 Reply Last reply Reply Quote 0
                • tecnoundefined
                  tecno @Phaedrux
                  last edited by

                  @phaedrux said in Toolboard V1.2 faulty:

                  Can you remove the SD card from the Duet and power up the printer. Does the hotend immediately start to heat up when power is applied? If so, it would appear the mosfet has failed closed circuit.

                  If so, please send an email to warranty@duet3d.com and CC your reseller. Include a link to this forum thread and the details of your original purchase. You'll receive a reply with a form to fill out.

                  Sorry for the inconvenience.

                  Good morning,

                  Yes it does heat up. You already got email on this issue.

                  Cheers
                  Bengt

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