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Print quality - low jerk low acceleration

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  • undefined
    DjDemonD
    last edited by 3 Oct 2017, 21:39

    I'd say this is probably the most helpful, polite and free of BS 3D printing forum I've come across.

    Simon. Precision Piezo Z-Probe Technology
    www.precisionpiezo.co.uk
    PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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      deckingman
      last edited by 3 Oct 2017, 21:48

      @DjDemonD:

      I'd say this is probably the most helpful, polite and free of BS 3D printing forum I've come across.

      +1.

      Ian
      https://somei3deas.wordpress.com/
      https://www.youtube.com/@deckingman

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        Martin_S
        last edited by 4 Oct 2017, 00:04

        +1 Indeed.
        I really enjoy reading this forum.

        If it ain't broke, fix it till it is =)

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          JustDave
          last edited by 10 Apr 2017, 04:47 4 Oct 2017, 04:32

          +1, I regularly stalk this forum just to absorb some of the ludicrous amount of knowledge contained herein.

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            stephenc
            last edited by 4 Oct 2017, 05:41

            here you go 950 vs 50 jerk setting left to right marvin respectively. Thanks

            Stephen
            https://github.com/stephenci/ZideX

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              deckingman
              last edited by 4 Oct 2017, 07:13

              That's better then. It also confirms my theory that most instances of "ringing" aren't actually caused by the print head vibrating due to some sort of resonance, but rather that the print head was doing exactly what it was told to do, and in this case it was due to the instantaneous speed change ("jerk" as we have to call it) being set too low. Glad it worked for you.

              Ian
              https://somei3deas.wordpress.com/
              https://www.youtube.com/@deckingman

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                fma
                last edited by 4 Oct 2017, 07:28

                Very interesting! So, a simple cylinder can highlight this?

                I guess that the instantaneous speed change should be as low as possible, to avoid shaking to much the machine, but high enough to avoid such artifacts. Am I right ? So, one should start with a low value, print some cylinders with different diameters (smaller ones should have more artifacts, right?), and increase the value until artifacts are gone?

                And if they don't go away, this means than there is a mechanical issue…

                Frédéric

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                  deckingman
                  last edited by 4 Oct 2017, 07:43

                  Yes that pretty well sums it up - works for me anyway. I create the cylinders using OpenScad and set the number of segments to 100 ($fn) so the size of each segment will increase as the diameter of the circle increases.

                  Ian
                  https://somei3deas.wordpress.com/
                  https://www.youtube.com/@deckingman

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                    dc42 administrators
                    last edited by 4 Oct 2017, 08:19

                    @deckingman:

                    Yes that pretty well sums it up - works for me anyway. I create the cylinders using OpenScad and set the number of segments to 100 ($fn) so the size of each segment will increase as the diameter of the circle increases.

                    One effect of using a constant $fn is that the angle between segments will always be the same. It's the angle between segments that determines the minimum value that the XY jerk needs to be for a give print speed. The theoretical minimum XY jerk you need is approximately (printing_speed * 6/$fn) when $fn is large.

                    To check that you haven't set the jerk too high, print octagons and see how the machine sounds.

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                      stephenc
                      last edited by 4 Oct 2017, 17:33

                      That sounded very subjective… I'll see if I can find octagons to print. How does it should sounds like if jerk set too high? Rough corner turn? Banging sound perhaps?

                      Stephen

                      Stephen
                      https://github.com/stephenci/ZideX

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                      • undefined
                        dc42 administrators
                        last edited by 4 Oct 2017, 19:01

                        Banging sound.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • undefined
                          deckingman
                          last edited by 4 Oct 2017, 19:05

                          It is subjective to some extent but you can still compare one setting against another. It;s how it prints that's important but in my experience if it sounds "rough" or the motion looks "rough", it prints "rough".

                          Ian
                          https://somei3deas.wordpress.com/
                          https://www.youtube.com/@deckingman

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                          • undefined
                            deckingman
                            last edited by 4 Oct 2017, 19:09

                            @dc42:

                            One effect of using a constant $fn is that the angle between segments will always be the same. It's the angle between segments that determines the minimum value that the XY jerk needs to be for a give print speed. The theoretical minimum XY jerk you need is approximately (printing_speed * 6/$fn) when $fn is large.

                            To check that you haven't set the jerk too high, print octagons and see how the machine sounds.

                            Fair comment. My rationale about using the same $fn was to keep the angle the same but vary the length of the segments, but what you say is also a valid approach - possible more so.

                            Ian
                            https://somei3deas.wordpress.com/
                            https://www.youtube.com/@deckingman

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                              fma
                              last edited by 5 Oct 2017, 16:04

                              @dc42:

                              If you have over extrusion in corners, try increasing pressure advance.

                              I made a test on a simple 20x20x2 cube: I used 0.1, 0.2 and 0.4, but it didn't improved (not even really changed) the over-extrusion in angles. In fact, the angle where extrusion stats/stops at each layer is worse.

                              I also tried to increase jerk on E, from 10mm.s⁻² to 20mm.s⁻², without success.

                              Any idea why? Could it be another problem?

                              Frédéric

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                              • undefined
                                dc42 administrators
                                last edited by 5 Oct 2017, 17:10

                                @fma:

                                @dc42:

                                If you have over extrusion in corners, try increasing pressure advance.

                                I made a test on a simple 20x20x2 cube: I used 0.1, 0.2 and 0.4, but it didn't improved (not even really changed) the over-extrusion in angles. In fact, the angle where extrusion stats/stops at each layer is worse.

                                I also tried to increase jerk on E, from 10mm.s⁻² to 20mm.s⁻², without success.

                                Any idea why? Could it be another problem?

                                Can you post the photos?

                                Duet WiFi hardware designer and firmware engineer
                                Please do not ask me for Duet support via PM or email, use the forum
                                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                • undefined
                                  fma
                                  last edited by 5 Oct 2017, 17:42

                                  Cf

                                  From left to right :

                                  0
                                  0.2
                                  0.4
                                  0.4 with jerk doubled (10 -> 20mm.s⁻²)

                                  The in/out angle is the top right.

                                  Frédéric

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