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    The Mean Machine

    Scheduled Pinned Locked Moved
    Example setups and prints
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    • Dad003undefined
      Dad003 @Dad003
      last edited by

      Swaped out many of my part on the Y axis for what i had redesigned , print are coming better it seem so far , added the last shelf as well , that give a lot more weight to the printer , the whiole machine doesnt move as much as it used to now , vibration should be lower as well. still figuring out how i will finish the enclosure as well got a few idea just cant make my mind lol !

      IMG_20210331_194231277.jpg

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      • ShaneHooperundefined
        ShaneHooper
        last edited by

        Looks good! I like the electronics enclosure box.

        Machinist / Designer at https://3ddistributed.com/corexy-3d-printer/
        Thingiverse: https://www.thingiverse.com/shanehooper/designs

        Dad003undefined 1 Reply Last reply Reply Quote 0
        • Dad003undefined
          Dad003 @ShaneHooper
          last edited by

          Well after multiple TEST and print , i wasn't happy with the current speed and result it was still better than my old rostock max v2 but i wanted more. this build has been a good learning experience with multiple challenge for the last year, yep one year of tweaking reprinting piece , changing them , upgrading again lol

          Well from a cartesian style printer i present you the next evolution of my printer . it is now a corexy . Learning from some of my mistake i redesigned the Y axis way lighter and the head as well . eliminated a lot of pieces as well i would say . since i had the hardware and spare motor i went with something a little more complex . 2 motor per axis so total of 4 motor moving the gantry . i figure out that since most people only have a single extruder while i have a dual i would need some more torque so adding a extra motor per axis should help preventing losing step.

          I still need to reprint the Y gantry for a few minor tweak . it seem that for once now i will be able to achieve my goal of a constant print speed of 50-60mm/sec minimum . Before the redesign my acceleration for x-y axis were around 400 since the switch i have been able to test up to 1750 and believe the final number will be higher . Switched to 12mm gates belt and pulley as well from 6mm . That 12mm belt was expensive, the printer use around 4.5m of it .

          alt text

          alt text

          Dad003undefined 1 Reply Last reply Reply Quote 1
          • Dad003undefined
            Dad003 @Dad003
            last edited by

            Well here another update on my printer , replaced the 6mm belt for the Z axis for some 12mm , and changed the pulley as well to 20 teeth from 60 and had to readjust my e-step seem i gain around 3X the step now , when machine is off my bed doesnt go down anymore with the switch to smaller pulley there enough torque now . next step is to finish the top once i get more extrusion and reprinting my motor mount making them beefier. then it should be fun printing time !

            IMG_20210524_150718056.jpg

            Dad003undefined 1 Reply Last reply Reply Quote 2
            • Dad003undefined
              Dad003 @Dad003
              last edited by Dad003

              IMG_20210619_180534648.jpg So finally got the aluminum extrusion I was waiting for , next step is to redesign my spool holder and position , than rework my cable to tidy the whole things . Plus a few minor tweak here and there . I think overall no further major change and finishing my enclosure

              Dad003undefined 1 Reply Last reply Reply Quote 0
              • Dad003undefined
                Dad003 @Dad003
                last edited by

                IMG_20210710_144219_171.jpg !

                Got some time to work on the printer , partially completed my enclosure , moved my spool behind the machine now

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                • Dad003undefined
                  Dad003
                  last edited by

                  Well haven't updated this thread in a long time , thinking of finally get rid of the double extruder and go to a single extruder , always seem to have issue with the double extruder lately as well , by getting rid of it i would cut the weight by more than half , seem like the consensus is the orbiter 2.0 is the best extruder for this next step with a mosquito .

                  ive been working on my top a bit lately still printing a bunch of part .
                  here a quick look at the next evolution of this project .

                  3d printer core xy1.png 3d printer core xy.png

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                  • Dad003undefined
                    Dad003
                    last edited by

                    here a small update , got a few things printed and mounted has well , got more part to print still and waiting for part to come from the mail as well , had to change the spool setup since i decided i was going to install the double extruder in the back as a feeder magazine for the orbiter mosquito combo , just need to make Y filaments guide and a bit of tinkering so i can still have dual material abilities. Spool now sit vertically at the top in the back of the printer , with filaments switch udner it doing a nice curve to the dual extruder than to the orbiter .

                    IMG_20230114_220055886.jpg

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                    • Dad003undefined
                      Dad003
                      last edited by T3P3Tony

                      early mount for orbiter/mosquito

                      3acdd07b-83e5-48a3-a57a-b15e4eb568f6-image.png

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                      • Dad003undefined Dad003 referenced this topic
                      • Dad003undefined
                        Dad003
                        last edited by

                        Did the swap over , using the bmgx2 has Feeder magazine heading to a y adapter , to the orbiter , only did a few test but everything seem to work as intended . I accidentally burn one of the fan mosfet , error in config , I just moved it to another pin my fault on that one . Just need to tweak and make some duck fory cooling fan.

                        I think I can call this v3 of my printer

                        IMG_20230122_223446362.jpg
                        IMG_20230124_215325972.jpg

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                        • Dad003undefined
                          Dad003
                          last edited by

                          fully enclosed top once i swap the Y gantry for the lighter version . Need to work something better for my fan duct as well , i have an idea .

                          new motion system1.png

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                          • Dad003undefined
                            Dad003
                            last edited by

                            New fan duct and lift support installed for top

                            IMG_20230207_180116735.jpg IMG_20230207_180157514.jpg

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                            • Dad003undefined
                              Dad003
                              last edited by

                              Well I have ordered the last few things I need to make the lighter y carriage going in , all the side panel to enclose the top have been printed as well , him now printing the new motor mount , so once I receive those carbon fiber tubing I can swap the whole things and test again . When with a hiwin mgn9 rail with short block . Decide to go with quality components over cheaper one

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                              • Dad003undefined
                                Dad003
                                last edited by

                                Well new y gantry and axis is nearly done building got a few more part to print to be able to swap over , everything is printed in nylon pa6 cf , overall weight savings on moving axis will be from 500g to 1000g at least , I shrinked a few part as well for more weight savings. Hgr 15 weight 750g for 500mm new mgn9 with rail, block and carbon fiber tubing is like 280g .

                                IMG_20230218_221937678.jpg IMG_20230218_221930244.jpg IMG_20230218_221903230.jpg

                                T3P3Tonyundefined 1 Reply Last reply Reply Quote 1
                                • T3P3Tonyundefined
                                  T3P3Tony administrators @Dad003
                                  last edited by

                                  @Dad003 nice! hope you will have an accelerometer on the print head for testing.

                                  www.duet3d.com

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                                  • Dad003undefined
                                    Dad003 @T3P3Tony
                                    last edited by

                                    @T3P3Tony i do , i just need to make a new connector for it

                                    Dad003undefined 1 Reply Last reply Reply Quote 0
                                    • Dad003undefined
                                      Dad003 @Dad003
                                      last edited by

                                      @Dad003 Well ive installed the new rail this week but found that i messed up the heigh of my motor mount unfortunately lol , had made a mistake on some part when i drawn then on my cad software so about 12mm too high, so i had to put some spacer to lift up the rail higher . so got the corrected motor mount reprinted and did a few tweak as well , waiting for more brass heat set insert to swap over again.

                                      so far printing look very good on new motor mount , i think it an improvement from 1-1.5lbs lighter at least than last iteration , ordered 4 more stepper motor with different spec which i think will help me achieve the acceleration and speed him looking . him definitively getting closer to the end of this build i think . Speed an quality.

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                                      • Dad003undefined
                                        Dad003
                                        last edited by

                                        Here a few updates after I swapped my y axis , it working good , still need to modify my motor mount
                                        IMG_20230402_134047755.jpg a

                                        IMG_20230402_134034666.jpg

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