U Axis not moving

SonnyD1

I've been working to commission a new Cartesian IDEX build. I was workin on the stepper motors when I discovered yet another issue. My U axis wont move. It'll home perfectly every time. But, when I try to move it manually from the paneldue, it will only move about 4mm. I've tried a G1 and a G0 and it wont move. Duet2WIFI; LDO-42STH48 - 2504AC; Here is my config.g if it will help:
; Configuration file for Duet WiFi (firmware version 3.4.5)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool v3.3.15 on Sun Feb 19 2023 17:01:06 GMT-0500 (Eastern Standard Time)

; General preferences
G21 ; work in milimeters
G90 ; send absolute coordinates...
M83 ; ...but relative extruder moves
M550 P"IDEX" ; set printer name
M111 S0 ; debug off

; Network
M552 S1 ; enable network
M586 P0 S1 ; enable HTTP
M586 P1 S1 ; enable FTP
M586 P2 S0 ; disable Telnet
M575 P1 B57600 S1 ; enable support for PanelDue

; Drives
M569 P0 S1 ; physical drive 0 goes forwards - X stepper
M569 P1 S1 ; physical drive 1 goes forwards - Z stepper (left)
M569 P2 S1 ; physical drive 2 goes forwards - Z stepper (right)
M569 P3 S1 ; physical drive 3 goes forwards - E0 stepper
M569 P6 S1 ; physical drive 6 goes forwards - Y stepper (left)
M569 P7 S0 ; physical drive 7 goes backwards - Y stepper (right)
M569 P8 S1 ; physical drive 8 gows forwards - U stepper
M569 P9 S1 ; physical drive 9 goes forwards - E1 stepper
M584 X0 Y6:7 Z1:2 U8 E3:9 ; set drive mapping
M350 X16 Y16 Z16 U16 E16:16 I1 ; configure microstepping with interpolation
M92 X80.00 Y80.00 Z800.00 U80.00 E400.00:400.00 ; set steps per mm
M566 X900.00 Y900.00 Z60.00 U900.00 E120.00:120.00 ; set maximum instantaneous speed changes (mm/min) - jerk
M203 X6000.00 Y6000.00 Z180.00 U6000.00 E1200.00:1200.00 ; set maximum speeds (mm/min)
M201 X500.00 Y500.00 Z20.00 U500.00 E250.00:250.00 ; set accelerations (mm/s^2)
M906 X1900 Y1900 Z1900 U1900 E600:600 I30 ; set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout

; Axis Limits
M208 X-26 Y0 U0 Z0 S1 ; set axis minima
M208 X290 Y305 U320 Z300 S0 ; set axis maxima

; Endstops
M574 X1 S1 P"e1stop" ; configure switch-type (e.g. microswitch) endstop for low end on X via pin e1stop
M574 U1 S1 P"duex.e6stop" ; configure switch-type (e.g. microswitch) endstop for high end on U via pin exp.e6stop
M574 Y1 S1 P"duex.e5stop" ; configure switch-type (e.g. microswitch) endstop for low end on Y via pin exp.e5stop
M574 Z1 S2 ; configure Z-probe endstop for low end on Z
M591 D0 P1 C"xstop" S0 ; configure filament monitor (simple switch) for E0
M591 D1 P1 C"duex.e4stop" S0 ; configure filament monitor (simple switch) for E1

; Emergency Stop
M950 J1 C"e0stop" ; identify pin number for emergency stop
M581 T0 P1 S1 R1 ; invoke trigger 2 when an inactive-to-active edge is detected on input 0 or input 3 and a file is being printed from SD card

; BLTouch
M950 S0 C"duex.pwm1" ; create servo pin 0 for BLTouch
M558 P9 C"^zprobe.in" H5 F120 T6000 ; set Z probe type to bltouch, connected to zprobe.in and the dive height + speeds
G31 P500 X-31 Y-14.5 Z3.52 ; set Z probe trigger value, offset and trigger height
M557 X20:270 Y20:280 S50 ; define mesh grid

; Heaters
M308 S0 P"duex.e4temp" Y"thermistor" T100000 B3950 ; configure sensor 0 as thermistor on pin duex.e4temp
M950 H0 C"bedheat" T0 ; create bed heater output on bedheat and map it to sensor 0
M307 H0 R0.889 K0.214:0.000 D1.95 E1.35 S1.00 B0 ; enable bang-bang mode for the bed heater and set PWM limit
M140 H0 ; map heated bed to heater 0
M143 H0 S120 ; set temperature limit for heater 0 to 120C
M308 S1 P"e0temp" Y"thermistor" T100000 B4725 C7.06e-8 ; configure sensor 1 as thermistor on pin e0temp
M950 H1 C"e0heat" T1 ; create nozzle heater output on e0heat and map it to sensor 1
M307 H1 R4.899 K0.886:0.346 D1.80 E1.35 S1.00 B0 V24.0 ; disable bang-bang mode for heater and set PWM limit
M143 H1 S300 ; set temperature limit for heater 1 to 300C
M308 S2 P"duex.e3temp" Y"thermistor" T100000 B4725 C7.06e-8 ; configure sensor 2 as thermistor on pin duex.e3temp
M950 H2 C"duex.e6heat" T2 ; create nozzle heater output on duex.e6heat and map it to sensor 2
M307 H2 R4.493 K0.675:0.344 D2.01 E1.35 S1.00 B0 V24.1 ; disable bang-bang mode for heater and set PWM limit
M143 H2 S300 ; set temperature limit for heater 2 to 300C

; Fans
M950 F0 C"fan2" Q500 ; create fan 0 on pin fan0 and set its frequency
M106 P0 S0 H-1 ; set fan 0 value. Thermostatic control is turned off
M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency
M106 P1 S1 H1 T45 ; set fan 1 value. Thermostatic control is turned on at 45c
M950 F2 C"duex.fan3" Q500 ; create fan 2 on pin duex.fan3 and set its frequency
M106 P2 S0 H-1 ; set fan 2 value. Thermostatic control is turned off
M950 F3 C"duex.fan4" Q500 ; create fan 3 on pin duex.fan4 and set its frequency
M106 P3 S1 H2 T45 ; set fan 3 value. Thermostatic control is turned on at 45c

; Tools
M563 P0 D0 H1 F0 ; define tool 0 that used low end X carriage
G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C
M563 P1 D1 H2 F2 ; define tool 1 that used high end U carriage
G10 P1 X320 Y0 Z0 ; set tool 1 axis offsets
G10 P1 R0 S0 ; set initial tool 1 active and standby temperatures to 0C

; IDEX
; Create a tool that prints 2 copies of the object using both carriages
;M563 P1 D0:1 H1:2 X0:3 F0:2 ; tool 2 uses both extruders, hot end heaters and fans, and maps X to both X and U
;G10 P1 X50 Y0 U-50 S0 R0 ; set tool offsets and temperatures
;M567 P1 E1:1 ; set mix ratio 100% on both extruders

; Custom settings are not defined

; Miscellaneous
T0 ; select first tool

Phaedrux

After homing what position does it report itself as being at?

Post your homing file?

SonnyD1

@Phaedrux It reports itself at 0 (zero). Here is the homeu.g:
; Home U at the high end of the axis
G91 ; relative positioning
G1 H2 Z5 F6000 ; lift Z relative to current position
G1 H1 U340 F3000 ; move quickly to U axis endstop and stop there (first pass)
G1 H2 U-5 F1800 ; go back a few mm
G1 H1 U10 F600 ; move slowly to X axis endstop once more (second pass)
G1 H2 Z-5 F6000 ; lower Z again
G90 ; absolute positioning

And the homeall.g:
; homeall.g
; called to home all axes
;
; generated by RepRapFirmware ConfigurationTool v3.3.15 on Sun Feb 19 2023 17:01:07 GMT-0500 (Eastern Standard Time)
; Home X, Y, U simultaneously
G91
G1 H2 Z5 F6000 ; raise head 4mm to keep it clear of the bed
G1 H1 X-330 Y-330 U340 F3000 ; coarse home X, Y and U
G1 H2 X5 Y5 U-5 F1800 ; move 5mm away from the homing switches
G1 H1 X-10 Y-10 U10 F600 ; fine home X, Y and U
G90
; Now home Z using the Z probe
G1 H2 X175 Y175 F6000 ; move to bed centre for probing
M558 F1000
G30 ; probe the bed and set Z height
M558 F150
G30
G1 Z5 F150

Proschi3D

@SonnyD1 this is my setting of the limit switches with an Idex printer


; Endstops
M574 Y1 S1 P"io1.in"
M574 X1 S1 P"io2.in"
M574 U2 S1 P"io4.in"
M574 Z2 S1 P"io6.in"

I think U2 S1 would be correct right?

Phaedrux

@SonnyD1 said in U Axis not moving:

M574 U1 S1 P"duex.e6stop"

U1 is incorrect for a high end endstop. It should be U2 as @Proschi78 has pointed out.

It can't move because when it hits the endstop the position is set to 0, so it thinks it's at the low end and cannot move negative.

SonnyD1

@Proschi78 @Phaedrux That was it. Don't know how I missed that in my reading. Now it moves in the negative direction. The limit before it hits my T0 toolhead is U43 (43mm from 0/origin). Do I set 43 as my U axis minimum? Where do I put that so my U (T1) never crashes into my X (T0)?

Phaedrux

@SonnyD1 said in U Axis not moving:

Where do I put that so my U (T1) never crashes into my X (T0)?

I think that would be in the G10 offsets for the tools?

https://docs.duet3d.com/en/User_manual/Machine_configuration/Configuration_IDEX

Proschi3D

@SonnyD1 I'll post my config g this afternoon.
then you can take a look

Proschi3D

; Configuration file for Duet 3 Mini 5+ (firmware version 3.3)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool v3.3.15 on Sat Nov 26 2022 13:27:47 GMT+0100 (Mitteleuropäische Normalzeit)

; General preferences
M575 P1 S1 B57600                                         ; enable support for PanelDue
G90                                                       ; send absolute coordinates...
M83                                                       ; ...but relative extruder moves
M550 P"Proschi 3D E2"                                        ; set printer name

; Network
M552 S1                                                   ; enable network
M586 P0 S1                                                ; enable HTTP
M586 P1 S0                                                ; disable FTP
M586 P2 S1                                                ; enable Telnet

; Drives
M569 P0.0 S0 D3 H50 V30                                          ; physical drive 0.0 goes forwards
M915 P0.0 T50
M569 P0.1 S1 D3 H50 V30                                           ; physical drive 0.1 goes forwards
M915 P0.1 T30
M569 P0.2 S0 D3 H50 V30                                           ; physical drive 0.2 goes forwards
M915 P0.2 T50
M569 P0.3 S1 D3 H50 V30                                          ; physical drive 0.3 goes forwards
M915 P0.3 T50
M569 P0.4 S0 D3 H50 V30                                           ; physical drive 0.4 goes forwards
M915 P0.4 T50
M569 P0.5 S1 D3 H50 V30                                           ; physical drive 0.5 goes forwards
M915 P0.5 T50
M584 X0.0 Y0.1 Z0.2 E3:5 U4                        ; set drive mapping
M350 X16 Y16 U16 Z16 E16:16 I1                     ; configure microstepping without interpolation
M92 X80 Y80 U80 Z800 E286.216 :286.216             ; set steps per mm
M566 X480 Y300 U480 Z24 E300:300                   ; set maximum instantaneous speed changes (mm/min)
M203 X12000 U12000 Y10000 Z600 E3000:3000          ; set maximum speeds (mm/min)
M201 X1000 U1000 Y500 Z100 E3000:3000              ; set accelerations (mm/s^2)
M906 X850 U850 Y850 Z800 E800:800 I30            ; set motor currents (mA) and motor idle factor in per cent
M84 S30                                            ; Set idle timeout

; Axis Limits
M208 X10 Y-3 Z0 U35 S1                                         ; set axis minima
M208 X335 Y255 Z240 U355 S0                                    ; set axis maxima

; Endstops                                       ; configure switch-type (e.g. microswitch) endstop for high end on Z via pin null
M574 Y1 S1 P"io1.in"
M574 X1 S1 P"io2.in"
M574 U2 S1 P"Io4.in"
;M915 X S-63 H10 R1 ; Set very sensitive stall detect
;M574 X1 S3 ; configure endstop for stall detection
;M915 X S20 H140 R0 ; Set very sensitive stall detect
;M915 X S-63 H10 R1 ; Set very sensitive stall detect

; Filament Sensoren
M591 D1 P1 C"io5.in" S1
M591 D0 P1 C"io6.in" S1
; Z-Probe
M558 P1 C"io3.in" H5 A5 S0.005 F150 T6000           ; set Z probe type to unmodulated and the dive height + speeds
G31 P500 X10 Y20 Z0.5 ;0.55 Simplify set Z probe trigger value, offset and trigger height
M557 X30:330 Y50:210 P3                              ; define mesh grid

; Heaters
M308 S0 P"Temp0" Y"thermistor" T100000 B4138              ; configure sensor 0 as thermistor on pin temp0
M950 H0 C"out0" T0                                        ; create bed heater output on out0 and map it to sensor 0
M307 H0 B1 S1.00                                          ; enable bang-bang mode for the bed heater and set PWM limit
M140 H0                                                   ; map heated bed to heater 0
M143 H0 S120                                              ; set temperature limit for heater 0 to 120C
M308 S1 P"Temp1" Y"thermistor" T100000 B4725 C7.06e-8    ; configure sensor 1 as thermistor on pin temp1
M950 H1 C"out1" T2                                       ; create nozzle heater output on out1 and map it to sensor 1
M307 H1 B0 S1.00                                          ; disable bang-bang mode for heater  and set PWM limit
M143 H1 S340                                              ; set temperature limit for heater 1 to 340C
M308 S2 P"Temp2" Y"thermistor" T100000 B4725 C7.06e-8   ; configure sensor 2 as thermistor on pin temp2
M950 H2 C"out2" T1                                        ; create nozzle heater output on out2 and map it to sensor 2
M307 H2 B0 S1.00                                          ; disable bang-bang mode for heater  and set PWM limit
M143 H2 S340                                              ; set temperature limit for heater 2 to 340C
; Temp Sensoren
M308 S10 Y"mcu-temp" A"MCU" ; defines sensor 10 as MCU temperature sensor
M308 S11 Y"drivers" A"Duet stepper drivers" ; defines sensor 11 as stepper driver temperature sensor
;M950 F5 C"out6" Q500 ; create fan 2 on pin fan2 and set its frequency
;M106 P5 H3 T40:70 ; set fan 2 value
; Fans
M950 F0 C"vfd" Q500                                      ; create fan 0 on pin out4 and set its frequency
M106 P0 C"Extruder&Bauteile" S0 H-1
;M950 F5 C"out6" Q500
;M106 P5 C"Board" S0 H-1
M950 F2 C"out3" Q500                                    ; create fan 0 on pin out4 and set its frequency
M106 P2 C"Filter Lüfter" S0 H-1 Q25000                                        ; set fan 0 value. Thermostatic control is turned off                                          ; set fan 1 value. Thermostatic control is turned off
M950 F3 C"out5" Q500                                      ; create fan 2 on pin vfd and set its frequency
M106 P3 C"LED" S150 H-1                                            ; set fan 2 value. Thermostatic control is turned off
M950 F4 C"out4+out4.tach" Q25000
M106 P4 C"Aktiv Kühlung" S0 H-1                                          

; Create a tool that uses the low end (X) carriage
M563 P0 D0 H1 F0  S"linker Extruder"          ; tool 0 uses extruder 0, heater 1 and fan 0
G10 P0 X0 Y0 Z0 S0 R0       ; set tool 0 offsets and temperatures

; Create a tool that uses the high end (U) carriage
M563 P1 D1 H2 X3 F0  S"rechter Extruder"        ; tool 1 uses extruder 1, heater 2, fan 2, and maps X to U
G10 P1 Y-0.4 U26.6 Z-0.10 R0       ; set tool 1 offsets and temperatures

; Create a tool that prints 2 copies of the object using both carriages
M563 P2 D0:1 H1:2 X0:3 F0:0 S"Duplicate"; tool 2 uses both extruders, hot end heaters and fans, and maps X to both X and U
G10 P2 X-25 Y0 U-176.3 Z0 S0 R0 ; set tool offsets and temperatures
G10 P2 R0 S0
M567 P2 E1:1 ; set mix ratio 100% on both extruders
;Create a tool that Prints in Mirrior Mode
M563 P3 S"Mirror" H1:2 D0:1 X0:3 F0:0 
G10 P3 X-25 Y0 U-176.3 Z0 S0 R0
G10 P3 R0 S-2
; Custom settings are not defined
;Temperatur anpassung MCU
M912 P0 S2
; Miscellaneous
M501                                                      ; load saved parameters from non-volatile memory
M911 S10 R11 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000"        ; set voltage thresholds and actions to run on power loss