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    Stall detection and sensorless homing

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    • fmaundefined
      fma
      last edited by

      Mmm, this is not that simple. There are very large variations between motors cold and motors hot. So I have to decrease the sensitivity, or I get false detection. But then, the choc is more important when hitting walls 😞

      I will try to change (reduce) the motor current between the first homing (diagonally, -> only 1 motor running), and the second and third (X or Y -> 2 motors running)…

      David, I'm wondering: during a X or Y move, do you wait for both motors to stall to consider at endstop, or any of them?

      Frédéric

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      • dc42undefined
        dc42 administrators
        last edited by

        I wasn't expecting CoreXY users to use sensorless homing. The way it will work at present is that during the initial G1 X Y move, if either motor stalls then the whole move will be stopped. In the subsequent G1 X move, only the X motor will be monitored, and in the G1 Y move only the Y motor will be monitored. Obviously it would make sense to monitor both motors for all three moves.

        I think it's the case that the lower you set the M915 S parameter, the more sensitive the stall detection will be to temperature.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

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        • fmaundefined
          fma
          last edited by

          Do you plan to monitor both motors in a future release?

          Frédéric

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          • dc42undefined
            dc42 administrators
            last edited by

            If it's easy to do then I'll include it in the next beta.

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • fmaundefined
              fma
              last edited by

              Thanks!

              Frédéric

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              • DjDemonDundefined
                DjDemonD
                last edited by

                I did give this a try on my corexy yesterday I used your x homing gcode Frédéric, and modified it for y as well. I had to turn my sensitivity up to 7 for x and 8 for y but it did work. Not very reliably sometimes I got false triggers, if I went as high as 13 on sensitivity it crashed the end of the travel pretty hard and didn't trigger.

                So cool idea but I'm sticking with endstops for now.

                Simon. Precision Piezo Z-Probe Technology
                www.precisionpiezo.co.uk
                PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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                • DjDemonDundefined
                  DjDemonD
                  last edited by

                  @dc42:

                  I wasn't expecting CoreXY users to use sensorless homing.

                  Thanks for doing this David it is quite a nice feature to play with, but if a corexy is a 2-motors-linked-kinematic and a delta is 3-motors-linked, can this be used for deltas? Or is it actually easier as there is one endstop per tower and one motor it controls?

                  I wouldn't use it on the kossel Xl as my optical endstops are very accurate probably better than the 4 steps resolution. But I'd like to try making a delta from a tube which was discussed on reprap, and an endstop-less scheme appeals.

                  Simon. Precision Piezo Z-Probe Technology
                  www.precisionpiezo.co.uk
                  PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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                  • dc42undefined
                    dc42 administrators
                    last edited by

                    Yes deltas are easier because each tower has one motor and one endstop. I had it working well on my delta, although I wouldn't rely on it without doing an auto calibration cycle after homing.

                    For sensorless homing on a delta, I suggest putting the motors at the top and making the physical endstop adjustable with a range of at least 4 full steps. That way, the belt distance between the motor pulley and the carriage when homed will be small, so thermal expansion shouldn't change the homed motor position by as much as a full step. If it turns out that the homing position is on the cusp between full steps, you can adjust the physical endstop position to avoid that.

                    Just about any type of endstop switch should have resolution way better than 1 full step.

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                    • MortarArtundefined
                      MortarArt
                      last edited by

                      This might be a particularly helpful feature for CoreXY printers that plan to implement parked effectors!

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                      • totalitarianundefined
                        totalitarian
                        last edited by

                        Hmm, could we use stall detection as a z probe? Or would it be too aggressive?

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                        • deckingmanundefined
                          deckingman
                          last edited by

                          @totalitarian:

                          Hmm, could we use stall detection as a z probe? Or would it be too aggressive?

                          I think David answered this elsewhere. Z axes are typically screw driven so even for homing against a hard stop, it's unlikely that the sensitivity could be adjusted to accurately discriminate. So with probing I'd say thee is zero chance of getting the necessary precision and repeatability.

                          Ian
                          https://somei3deas.wordpress.com/
                          https://www.youtube.com/@deckingman

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                          • totalitarianundefined
                            totalitarian
                            last edited by

                            Fair enough. Would have been a sweet way to level a bed 🙂 So, if we already have x/y endstops, is there any advantage to sensor-less homing?

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                            • deckingmanundefined
                              deckingman
                              last edited by

                              @totalitarian:

                              Fair enough. Would have been a sweet way to level a bed 🙂 So, if we already have x/y endstops, is there any advantage to sensor-less homing?

                              I personally wouldn't want to rely on it. Even if I was starting a build from scratch, I'd still fit switches. Simple micro switches are cheap and reliable.

                              Ian
                              https://somei3deas.wordpress.com/
                              https://www.youtube.com/@deckingman

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                              • dc42undefined
                                dc42 administrators
                                last edited by

                                In view of the limitations (in particular, limited accuracy) of sensorless homing, IMO it is a reasonable option for minimum-cost printers, and little more than a gimmick on anything else. The current Duets are over-specified and too expensive to be used in low cost printers.

                                Duet WiFi hardware designer and firmware engineer
                                Please do not ask me for Duet support via PM or email, use the forum
                                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                • S1lencerundefined
                                  S1lencer
                                  last edited by

                                  Hey i have a question regarding the stall detection, how can i tell the printer to rehome after a stall was detected?

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                                  • fmaundefined
                                    fma
                                    last edited by

                                    See https://www.duet3d.com/wiki/Stall_detection_and_sensorless_homing

                                    Use M915 with R param = 3.

                                    Frédéric

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                                    • S1lencerundefined
                                      S1lencer
                                      last edited by

                                      Thank you

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                                      • SuperJETTundefined
                                        SuperJETT
                                        last edited by

                                        I view sensorless homing for X/Y as a "nice" feature where I can eliminate some wiring on my coreXY, particularly since the X switch was on the carriage. Because it was there, it's also one less thing to design my extruder mount around.

                                        Custom CoreXY at home with Duet Wifi, Hemera

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                                        • dragonnundefined
                                          dragonn
                                          last edited by

                                          Any update on the CoreXY homming? Does it work in 1.20 stable?

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                                          • whosrdaddyundefined
                                            whosrdaddy
                                            last edited by

                                            @dragonn:

                                            Any update on the CoreXY homming? Does it work in 1.20 stable?

                                            I am using sensorless homing for quite a while now on my corexy (and it works well).
                                            The only facility you loose is the ability to resume prints after a power failure but that is not a big deal for me as I print small parts most of the time

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