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K40 Laser Conversion

Scheduled Pinned Locked Moved
My Duet controlled machine
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  • undefined
    CNCModeller
    last edited by CNCModeller 4 Mar 2023, 17:41 3 Apr 2023, 17:39

    Hi All,
    My K40 lives again!

    16805429031307979571555755135459.jpg

    16805429408923414471520769978443.jpg

    Just wondering if I'm doing anything dodgy from a safety perspective.

    The docs for a Duet2 laser setup calls for a separate level shifter circuit, and use of an expansion header pin. However I'm using a 3-30v opto isolator board driven from the 24v E0 heater closing the fire pins. I'm assuming the e0 heater output is good in terms of controlling fire safety related equipment?

    I have door and laser safety switch on the control panel, I'm going to add a coolant flow sensor interlock too. Probably based on a fan speed pwm input, if I can figure out how to do it.

    Just been dialling in the skew compensation as my laser alignment isn't great.

    A local 12864 control panel is next on the list.

    16805434723415770672522248125662.jpg

    Any constructive feedback would be much appreciated 👍

    All the best
    Barry M

    Polar Duet3 Mini + 1HCL
    https://youtube.com/playlist?list=PLWjZVEdMv1BY82izahK45qKh-hp3NFkix
    Wanhao D4S: Duet2
    https://forum.duet3d.com/post/296755
    K40 Laser, Duet2
    https://forum.duet3d.com/post/312082
    Wanhao D5S
    https://www.youtube.com/CNCModellerUK

    undefined undefined 2 Replies Last reply 3 Apr 2023, 19:24 Reply Quote 0
    • undefined
      jay_s_uk @CNCModeller
      last edited by 3 Apr 2023, 19:24

      @CNCModeller I've wired the laser fire on mine directly to the bed heater negative
      Here's a good resource https://github.com/TeamGloomy/LPC-STM32-RRFUserConfigs/tree/master/K40 CO2 Laser - SKR 2 - ESP - paulg4h

      Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

      1 Reply Last reply Reply Quote 1
      • undefined
        o_lampe @CNCModeller
        last edited by o_lampe 4 Apr 2023, 07:45 4 Apr 2023, 07:39

        @CNCModeller The biggest issue I see is the ribbon cable for the X-stepper. It might be good enough for the endstops, but if you want to upgrade the X-stepper with a bigger (faster) motor, you're in trouble.

        Using the original K40 housing is another thing. Mine is very flexible and mirror adjustment is a new hobby for me.
        I'm currently happy with the A4 sized workarea, but one day, I'll build a solid frame from extrusions and panels.

        undefined 1 Reply Last reply 5 Apr 2023, 09:25 Reply Quote 0
        • undefined
          CNCModeller @o_lampe
          last edited by 5 Apr 2023, 09:25

          @o_lampe I'm hoping get the laser functionality up to scratch and then eventually transfer everything over to a larger enclosure, motorized bed, and xy motion platform.

          In the short term A4 is big enough for me as I'm only cutting small reinforcement and mounting plates for radio controlled aircraft.

          Before I do the swap to a larger setup would it be worth gluing and screwing a sheet of 20mm ply to the outside of the base of printer enclosure to stiffen things up? Or do you think it's more the internal structure that's moving?

          All the best
          Barry M

          Polar Duet3 Mini + 1HCL
          https://youtube.com/playlist?list=PLWjZVEdMv1BY82izahK45qKh-hp3NFkix
          Wanhao D4S: Duet2
          https://forum.duet3d.com/post/296755
          K40 Laser, Duet2
          https://forum.duet3d.com/post/312082
          Wanhao D5S
          https://www.youtube.com/CNCModellerUK

          undefined 1 Reply Last reply 6 Apr 2023, 07:07 Reply Quote 0
          • undefined
            o_lampe @CNCModeller
            last edited by 6 Apr 2023, 07:07

            @CNCModeller In my case it's definitely the housing. The bottom which holds the whole mechanic has a huge bulge which can jump inwards or outwards.
            Some people use extrusion profiles to fix it but thick plywood would also work I guess. Don't close all the vent holes.

            1 Reply Last reply Reply Quote 0
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