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    Choosing motors for perfect stall detection

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    • dc42undefined
      dc42 administrators
      last edited by

      Please note, I am not certain that high inductance motors make stall detection easier, although I think it is likely. It may be the ratio of inductance to resistance that is more important. If you do choose high inductance motors, use 24V power not 12V.

      Also I am not sure whether 1.8 or 0.9deg motors are better for stall detection. We don't have enough experience yet.

      I think stall detection during printing on a delta printer is going to be difficult or impossible, because usually one or two of the carriages are moving only slowly.

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • DR8undefined
        DR8
        last edited by

        In this case I'm lucky. I use the H-bot mechanics and I power my duets on 24V. I have not manage to implement the stall detection with my current motors but, I keep getting false detection and when I stop the motor sometime I don t get any answer. But anyway, I think I'm gonna go with these motors for now and see how they behave.
        Now can I ask you something else in this topic? When will be available a firmware update for PanelDue because I don't want to see anymore on my screen "17minutes left of filament". And also i get 30 hours for a print that it's done in 2 hours. Thanks!

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        • DR8undefined
          DR8
          last edited by

          @dc42:

          Please note, I am not certain that high inductance motors make stall detection easier, although I think it is likely. It may be the ratio of inductance to resistance that is more important. If you do choose high inductance motors, use 24V power not 12V.

          Also I am not sure whether 1.8 or 0.9deg motors are better for stall detection. We don't have enough experience yet.

          I think stall detection during printing on a delta printer is going to be difficult or impossible, because usually one or two of the carriages are moving only slowly.

          What does it mean high inductance? 2.8mA it is high?

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          • fmaundefined
            fma
            last edited by

            No, it is low. This motor does not have a high impedance. High impedance means you have a low current for the same power, like 0.5A instead of 1.7A…

            Frédéric

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            • DR8undefined
              DR8
              last edited by

              I think it's about inductance not impedance. At least, this is what I understand.

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              • fmaundefined
                fma
                last edited by

                Yes, I think that stall detection relies on inductance, but both are related: to increase the inductance, you need to increase the number of turns of the coils, so you increase the resistance.

                BTW, impedance is made by inductance (reactive part) and resistance (active part). See https://en.wikipedia.org/wiki/Electrical_impedance#Inductor_and_capacitor

                Frédéric

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                • botundefined
                  bot
                  last edited by

                  In terms of our applications, it seems that 5 mH is about "average" inductance for us. So, IMO, "low" is below 5 mH, and "high" is above 5.

                  *not actually a robot

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                  • DR8undefined
                    DR8
                    last edited by

                    @bot:

                    In terms of our applications, it seems that 5 mH is about "average" inductance for us. So, IMO, "low" is below 5 mH, and "high" is above 5.

                    Awesome. This is the answer i was waiting for. well… now comes the hard part. there are few sellers who offer 5mH nema 17 motors, so the only option will be by order. but.... i guess i can t make a special order for 5 or 10 motors....

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                    • fmaundefined
                      fma
                      last edited by

                      Forget Aliexpress! They may not sell high impedance motors there, but any good seller does. 5mH is not really high; you can find some with 50mH inductance:

                      low impedance: https://www.omc-stepperonline.com/hybrid-stepper-motor/nema-17-bipolar-45ncm-64ozin-2a-42x40mm-4wires-w-1m-cable-and-connector-17hs16-2004s1.html

                      high impedance: https://www.omc-stepperonline.com/hybrid-stepper-motor/nema-17-bipolar-18deg-40ncm-566ozin-04a-12v-42x42x39mm-4-wires-17hs15-0404s.html

                      They even have 2 other intermediate values for that 40-45N.cm torque range.

                      (Don't know if you can reach the site, I have troubles myself).

                      Frédéric

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                      • dc42undefined
                        dc42 administrators
                        last edited by

                        Don't choose very high inductance motors, or you will find that you don't have enough drive voltage to run them as fast as you want to. Use the calculation at https://duet3d.com/wiki/Choosing_stepper_motors#How_to_work_out_the_power_supply_voltage_you_need to check the suitability of your motors before you order them.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • fmaundefined
                          fma
                          last edited by

                          Also, keep in mind moving by hand a motor with a high impedance will generate a high voltage, which can destroy the electronic!

                          Frédéric

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                          • DR8undefined
                            DR8
                            last edited by

                            oh got it. Nice, today I have learned something new
                            I ll keep you posted with my decision guys. Thank a lot!

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                            • DR8undefined
                              DR8
                              last edited by

                              @dc42:

                              Don't choose very high inductance motors, or you will find that you don't have enough drive voltage to run them as fast as you want to. Use the calculation at https://duet3d.com/wiki/Choosing_stepper_motors#How_to_work_out_the_power_supply_voltage_you_need to check the suitability of your motors before you order them.

                              I did some calculus with these types of motors:
                              https://www.aliexpress.com/item/Hot-No-Tax-to-EU-10-PCS-Nema-17-Stepper-Motor-42BYGHW609L20P1-X2-4000g-cm-1/32792872368.html?spm=a2g0s.13010208.99999999.262.rpduqP
                              I power my duet at 25 V. Making the calculus, I took the conclusion from the point 6 from wiki that the sum of my two back emf is 21.22 so I'm way good under 25V. This means I can easily go for higher inductance motors. The calculus was made for 250mm/s travel speed on a corexy.

                              If I remake the calculus for 5mH inductance motors I'll have a sum of 28.8V witch is a bit bigger than 25V so Maybe I won't achieve a travel speed of 250mm/sec.

                              With 4mH inductance motors I'll have 25.36V witch is a bit over limit so….Maybe I'll achieve something like 230mm/sec travel speed but also I'll be able I think to implement more easier the stall detections function.

                              These been said I think the right motors for me will be:
                              2 phase
                              1.8 degree/step
                              current: 1.7A/phase
                              resistance: 1.5 ohm/phase
                              inductance: 4mH/phase
                              holding torque: 40N.cm
                              I also run my motors at 1A current. I saw that this is the best proportion between noise and power.

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                              • dc42undefined
                                dc42 administrators
                                last edited by

                                Those sound very much like the motors I use on my delta. I managed to get homing working using stall detect, but I haven't managed to get stall detection during printing working yet. I think it may be something that is difficult to do on a delta.

                                I have put a spreadsheet to calculate maximum motor speeds before torque is list at https://www.dropbox.com/s/5z66rgjc8gptn5o/StepperMotor.ods?dl=1.

                                Duet WiFi hardware designer and firmware engineer
                                Please do not ask me for Duet support via PM or email, use the forum
                                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                • DR8undefined
                                  DR8
                                  last edited by

                                  @dc42:

                                  Those sound very much like the motors I use on my delta. I managed to get homing working using stall detect, but I haven't managed to get stall detection during printing working yet. I think it may be something that is difficult to do on a delta.

                                  I have put a spreadsheet to calculate maximum motor speeds before torque is list at https://www.dropbox.com/s/5z66rgjc8gptn5o/StepperMotor.ods?dl=0.

                                  I have downloaded the sheet on my computer and replaced the values in the yellow boxex but the green ones are not changing. I also can't modify the values directly on the link you have provided.

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                                  • dc42undefined
                                    dc42 administrators
                                    last edited by

                                    Yes you will need to take a copy because Dropbox will quite rightly not let you modify my files. I've changed the ?dl=0 at the end of the link to ?dl=1 so that if you click on it, it will prompt you to download it. I suspect that what you have downloaded may be the HTML rendering of the sheet.

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                    • DR8undefined
                                      DR8
                                      last edited by

                                      @dc42:

                                      Yes you will need to take a copy because Dropbox will quite rightly not let you modify my files. I've changed the ?dl=0 at the end of the link to ?dl=1 so that if you click on it, it will prompt you to download it. I suspect that what you have downloaded may be the HTML rendering of the sheet.

                                      Now it will download automatically but when I try to open with Excel 2010 it says that some parts of the sheet are impossible to be read….something like that. After I press ok it opes and when I try to change values it behave the same. Green cell value don't change. Maybe a C++ little program written in CodeBlocks will be more efficent?!

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                                      • dc42undefined
                                        dc42 administrators
                                        last edited by

                                        You could download Libre Office, which is what I used to create it.

                                        I'm hoping to get a Javascript version implemented on either my Escher 3D site or on reprapfirmware.org.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                        • botundefined
                                          bot
                                          last edited by

                                          Thank you for the tool, David. It is very useful and confirmed my previous calculations were correct.

                                          *not actually a robot

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