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    PID tuning : 3.5.0-rc.2+101 issue

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    • moth4017undefined
      moth4017
      last edited by moth4017

      Im trying to PID tune a dry box which
      is insulated and is heated with a PTC Heater 220V 100W Ceramic Heater

      i get this fault with the following PID tune

      Heater 3 fault: temperature rising too slowly: expected 0.13°C/sec measured 0.03°C/sec

      PID tune results
      1/1/2024, 12:05:50 AM Warning: heater behaviour was not consistent during tuning
      Auto tuning heater 3 completed after 3 idle and 25 tuning cycles in 4301 seconds. This heater needs the following M307 command:
      M307 H3 R0.244 K0.866:0.000 D7.60 E1.35 S1.00 B0
      Edit the M307 H3 command in config.g to match this. Omit the V parameter if the heater is not powered from VIN.

      00375faf-a6c8-418f-beb5-cd6e548b6cb5-image.png

      <

      gloomyandyundefined 1 Reply Last reply Reply Quote 0
      • gloomyandyundefined
        gloomyandy @moth4017
        last edited by

        @moth4017 Is this new with RC2? If not what results did you get with RC1?

        Looking at your graph I'd say the message is correct. If you look at the shape of the heating zigzags I'd say that they are not identical. I've no idea why that would be, but my understanding is the PTC heaters can be tricky to tune. Do you have any issues if you just use the figures that have been reported?

        moth4017undefined 1 Reply Last reply Reply Quote 0
        • moth4017undefined
          moth4017 @gloomyandy
          last edited by

          @gloomyandy i get a heater fault the first time it heats up to 60C
          Heater 3 fault: temperature rising too slowly: expected 0.13°C/sec measured 0.03°C/sec
          the way im getting around it at the moment is to set the heater to 50C then 55C then 60C with about 5 minutes between each setting

          <

          gloomyandyundefined moth4017undefined 2 Replies Last reply Reply Quote 0
          • gloomyandyundefined
            gloomyandy @moth4017
            last edited by

            @moth4017 What about my other questions? Is this new in RC2?

            gloomyandyundefined 1 Reply Last reply Reply Quote 0
            • gloomyandyundefined
              gloomyandy @gloomyandy
              last edited by gloomyandy

              @moth4017 If you look at the graph you can see that it for some reason the heating rate is much lower during the initial heatup than it is when close to temperature, so I'd say the errors are correct. You may need to set the parameters manually, or use the workaround that you currently have.

              Maybe @dc42 has some thought on what is happening with this heater?

              moth4017undefined 1 Reply Last reply Reply Quote 0
              • moth4017undefined
                moth4017 @moth4017
                last edited by

                @moth4017 yes the latest one
                79bb9c01-3b45-4908-b9db-35b1871e1e42-image.png

                <

                gloomyandyundefined 1 Reply Last reply Reply Quote 0
                • moth4017undefined
                  moth4017 @gloomyandy
                  last edited by moth4017

                  @gloomyandy

                  i just did another switch on from ambient so i could capture the point at which the error happends
                  77a57e69-d7ef-4551-930a-250fca9db783-image.png

                  you can see just above the error the temperature reached 38C and requested 60C ,

                  PTC heater wave for a 15C rise , with PWM at 100%
                  cf812e2e-a1a0-4bd7-9d80-42b6a5cd5c12-image.png

                  <

                  1 Reply Last reply Reply Quote 0
                  • gloomyandyundefined
                    gloomyandy @moth4017
                    last edited by

                    @moth4017 You still have not answered my question. Is this a new problem? Did you run the same tuning under RC1 (or any earlier version), if so what results did you get?

                    moth4017undefined 1 Reply Last reply Reply Quote 0
                    • moth4017undefined
                      moth4017 @gloomyandy
                      last edited by

                      @gloomyandy not sure it may have always been there ive only just finished setting up the dry box

                      <

                      Exerqtorundefined 1 Reply Last reply Reply Quote 0
                      • Exerqtorundefined
                        Exerqtor @moth4017
                        last edited by

                        @moth4017 This is totally off-topic, but have you intentionally disabled text/font smoothing for some reason? =S

                        moth4017undefined 1 Reply Last reply Reply Quote 0
                        • moth4017undefined
                          moth4017 @Exerqtor
                          last edited by

                          @Exerqtor If i new what that was i may be able to answer 🙂

                          <

                          moth4017undefined 1 Reply Last reply Reply Quote 0
                          • moth4017undefined
                            moth4017 @moth4017
                            last edited by

                            @moth4017 can anyone suggest some other work arounds for the the PID values to help out with the PTC heaters?

                            <

                            moth4017undefined 1 Reply Last reply Reply Quote 0
                            • moth4017undefined
                              moth4017 @moth4017
                              last edited by

                              @moth4017 has anyone done a PID tune algorithm for PTC heaters?

                              <

                              1 Reply Last reply Reply Quote 0
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