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    My Second build (in progress)

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    My Duet controlled machine
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    • Dad003undefined
      Dad003
      last edited by

      well i think i got my layout all done now , had to go with some smaller cable tray for the top since i was a bit space restricted but it should be enough . fun part to come is to wire everything which is gonna be interesting lol , main duet will be on the right and expansion board on the left . both will have a 120mm fan to cool off the mobo . on top of the 3x120 sucking air for the radiator .

      IMG_20241228_161145754.jpg

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      • Dad003undefined
        Dad003
        last edited by

        well here another little update , duet 3 6hc has been ordered , only things left is the expansion board and a few minor things to buy to get this baby online for some test .
        hot end assembly minus water cooled loop and a few things. ended up going for a klicky for probe . it is sitting at the front of the air duct close of the nozzle .

        IMG_20250118_160800667_HDR.jpg IMG_20250118_160830560.jpg

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        • Dad003undefined
          Dad003
          last edited by

          started to work on some of my wiring a bit mostly for the hotend so far ,

          IMG_20250121_211437410.jpg

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          • Dad003undefined
            Dad003
            last edited by

            Well my duet 3 6hc 1.02 finally arrived now waiting for the expansion board to show up and i will be able to finalize the wiring and fire this things up soon and do some test , my original plan was to run a single water cooled loop to the extruder and hotend but the tubing couldn't make the bend , so decided to use a Y splitter in the back that come from a bigger tube for the loop and split in 2 . than split back in 1 .

            IMG_20250203_221317491.jpg

            IMG_20250129_193644624.jpg

            T3P3Tonyundefined cosmowaveundefined 2 Replies Last reply Reply Quote 0
            • T3P3Tonyundefined
              T3P3Tony administrators @Dad003
              last edited by

              @Dad003 wow that looks like a lot of water. Is that water cooling form an existing design? I found when messing with watercooled hot ends years ago that very little water was actually needed as its such an efficient conductor of heat.

              www.duet3d.com

              Dad003undefined 1 Reply Last reply Reply Quote 1
              • Dad003undefined
                Dad003 @T3P3Tony
                last edited by

                @T3P3Tony it a Vzbot extruder and hotend , water cooled version , but the rest is just my own idea , like I said I wanted to do a single loop but couldn't have both cooled , the ultimate Goal is to have this things in a 80-100c heated chamber for Polycarbonate , will it stay like this I don't know , I have lots of testing to do .

                All pass throw a 360mm rads to cool off . Honestly can't wait to have this monster power on lol

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                • cosmowaveundefined
                  cosmowave @Dad003
                  last edited by

                  @Dad003 said in My Second build (in progress):

                  but the tubing couldn't make the bend

                  Eventually, a spring over the tube helps against kinking?
                  But this works only, when the tube isn't to stiff.

                  Mankati FSXT+, DeltaTowerV2, E3D MS/TC

                  Dad003undefined 1 Reply Last reply Reply Quote 0
                  • Dad003undefined
                    Dad003 @cosmowave
                    last edited by

                    @cosmowave I didn't think of that .

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                    • Dad003undefined
                      Dad003
                      last edited by

                      swapped my 3d printed bed base for some basic aluminum parts , they are a bit crude lol i have limited tool at my hand for that but they will be good enough .

                      IMG_20250207_202859524.jpg IMG_20250207_201045456.jpg IMG_20250207_201552357.jpg

                      mrehorstdmdundefined 1 Reply Last reply Reply Quote 0
                      • mrehorstdmdundefined
                        mrehorstdmd @Dad003
                        last edited by

                        @Dad003 That looks like a piece of cast tooling plate. That means it is flat. 3 points define a plane, not 4, so trying to tram with 4 screws is not a great idea.

                        You might want to look into a kinematic mount for that bed plate. As it heats it will expand. That means something is going to have to flex and that means it will shift out of tram. A kinematic mount has 3 bed support points and just two tramming adjustments. It allows the bed to expand without causing anything to flex so doesn't go out of tram.

                        https://drmrehorst.blogspot.com/

                        Dad003undefined 1 Reply Last reply Reply Quote 0
                        • Dad003undefined
                          Dad003 @mrehorstdmd
                          last edited by

                          @mrehorstdmd it a voron 8mm thick plate , and I will use a glass bed on top I don't think it will warp much to make any issue , time will tell anyways

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                          • Dad003undefined
                            Dad003
                            last edited by

                            z axis belt have been put in , and the pulley ratio are doing their job well , bed is not dropping free working as intended . just waiting for the expansion board showing up in the mail to finish wiring , and organizing the last few wiring . with a bit of luck i might be able to test print this monster next week-end , still need to enclosed this things but it not my priority right now that for a later stage

                            IMG_20250209_150119536.jpg IMG_20250209_150332562.jpg

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                            • Dad003undefined
                              Dad003
                              last edited by

                              got the lED light and heated bed and heated chamber heater plugged

                              IMG_20250209_211206313_HDR.jpg

                              droftartsundefined 1 Reply Last reply Reply Quote 0
                              • droftartsundefined
                                droftarts administrators @Dad003
                                last edited by

                                @Dad003 said in My Second build (in progress):

                                got the lED light

                                Hopefully an LED, not an IED!

                                Ian

                                Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

                                Dad003undefined 1 Reply Last reply Reply Quote 0
                                • Dad003undefined
                                  Dad003 @droftarts
                                  last edited by

                                  @droftarts danm autocorrect lol 😂

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                                  • Dad003undefined
                                    Dad003
                                    last edited by

                                    So got the expansion board up and running ,

                                    Just need to work out a few sensor and the config and then i can put the xy axis belt on and fill up that water loop hopefully this weekend

                                    alt text

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                                    • Dad003undefined
                                      Dad003
                                      last edited by Dad003

                                      wiring is all done , basically only things left is to go throw the config and make sure axis and limit switch are good , need to replace some of the 3d printed gantry to aluminum , added an extra thermistor that will monitor temp of the gantry between both watercooled hotend and extruder . tested the cpap fan and it work even at 5% and it feel stronger than most fan ive tried before at that level , cant wait to test that baby at 100% lol were we come with speed run benchy lol

                                      alt text

                                      just need to dremel it a bit to get it closer of the 3d printed part and clean it a bit , might be a bit crude but him not worried about that lol

                                      alt text

                                      alt text

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                                      • Dad003undefined
                                        Dad003
                                        last edited by

                                        Had to redesign some part , there was a few issue but i might have this thing going today ! Reprinted a few part overnights , and hopefully they fix the problem then I only need to fill up the water loop .

                                        alt text

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                                        • Dad003undefined
                                          Dad003
                                          last edited by

                                          alt text

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                                          • Dad003undefined
                                            Dad003
                                            last edited by Dad003

                                            So now I need to calibrate things a bit more but I ended up doing it quick I wanted to test print lol

                                            So far it seem the single 2020 were the z axis rail is, is not stiff enough and make the bed shake a bit , so I will need to had Some reinforcement to stiffen that . Need to work on my klicky dock as well . test printed with some old PLA that i had laying around ,

                                            current setting in config is :

                                            ; Axes
                                            M584 X0.0:0.1:0.2 Y0.4:0.5:0.3 Z1.1:1.2 ; set axis mapping
                                            M350 X16 Y16 Z16 I1 ; configure microstepping with interpolation
                                            M906 X2400 Y2400 Z1200 ; set axis driver currents
                                            M92 X80 Y80 Z2560 ; configure steps per mm
                                            M208 X10:205 Y-40:200 Z0:300 ; set minimum and maximum axis limits
                                            M566 X900 Y900 Z100 ; set maximum instantaneous speed changes (mm/min)
                                            M203 X90000 Y90000 Z500 ; set maximum speeds (mm/min)
                                            M201 X20000 Y20000 Z500 ; set accelerations (mm/s^2)

                                            him curious to see how far i can push this machine once i fix the last few things

                                            https://youtube.com/shorts/fzIPFbDoUN0?si=KXMfYhU3RpQwFzUO

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