BLTouch getting triggered

pao_wikhan · 2 Feb 2018, 07:05

 [[language]]
2:59:53 PMG30 S-1
Stopped at height 4.013 mm                    Z=4.01
2:59:41 PMG1 Z10 F200
2:59:15 PMG30 S-1
Stopped at height 3.995 mm                     Z=4.00
2:59:03 PMG1 Z10 F200
2:58:01 PMG30 S-1
Stopped at height 3.968 mm                     Z=3.97
2:57:48 PMG1 Z10 F200
2:56:52 PMG1 Z0
2:56:38 PMG30 S-1
Stopped at height 3.978 mm                      Z=3.98
2:56:25 PMG1 Z10 F200
2:56:17 PMG92 Z0
2:55:36 PMG92 Z10
2:55:27 PMG31 P100 X0 Y0 Z3.97;
2:55:15 PMM558 P5 X0 Y0 Z1 H10 F100 T4000
2:54:51 PMG1 Z0
2:54:42 PMG28 Z
2:54:31 PMG1 X145 Y135 F2200
2:53:58 PMConnection established!

i settled with 3.97 as Zoffset

 [[language]]
G29
9 points probed, mean error 8.429, deviation 0.212
Height map saved to file heightmap.csv

looking at the height map.its like its in the air.

 [[language]]
RepRapFirmware height map file v2 generated at 2018-01-02 15:02, mean error 8.429, deviation 0.212
xmin,xmax,ymin,ymax,radius,xspacing,yspacing,xnum,ynum
10.00,290.00,0.00,270.00,-1.00,108.80,108.80,3,3
  8.383,  8.271,  8.016
  8.469,  8.403,  8.299
  8.609,  8.731,  8.682

pao_wikhan · 2 Feb 2018, 07:12

now when i center again and run a G28 Z the Z is showing -12.84

im lost now..as when i run all the necessary parameters to ensure the bed to nozzle height changes.

pao_wikhan · 2 Feb 2018, 07:48

reran G29 and now this is the height map.

 [[language]]
RepRapFirmware height map file v2 generated at 2018-01-02 15:37, mean error 8.530, deviation 0.221
xmin,xmax,ymin,ymax,radius,xspacing,yspacing,xnum,ynum
10.00,290.00,0.00,270.00,-1.00,108.80,108.80,3,3
  8.489,  8.348,  8.118
  8.582,  8.517,  8.362
  8.716,  8.834,  8.805

when i do a G28 Z and Z0, the offset is correct. is it possible that compensation is not working?

pao_wikhan · 2 Feb 2018, 10:08

this is the updated endstop on config.g

 [[language]]
; Endstops
M574 Z0 S2 ; Set active low endstops
M574 X1 Y1 S1 ; Set active high endstops
M558 P5 X0 Y0 Z1 H10 F100 T4000
G31 P100 X0 Y0 Z4.7
M557 X10:290 Y0:270 S108.8 ; Define mesh grid

dc42 · 2 Feb 2018, 10:11

How are you homing Z?

After homing Z, does Z=0 correspond to the position when the nozzle is just touching the bed?

pao_wikhan · 2 Feb 2018, 10:54

yes. i think i got it now.
weird part is there is a deviation value that is ~8mm
and it is always there.

 [[language]]
Number of probe points: 9
 
Probe area: 473.5 cm²
 
Maximum deviations: 7.699 / 8.365 mm
 
Mean error: 8.077 mm
 
RMS error: 0.198 mm

dc42 · 2 Feb 2018, 10:59

That mean error suggests to me that you have an 8mm error in your Z=0 position after homing and before bed probing.

pao_wikhan · 2 Feb 2018, 15:59

Thanks All!
David, Gary, and the guys on the hevo FB group that are here.
im doing a test print, and ti seems like the offset changes.
i had to do a babystep to compensate the offset.

BTW, i updated my firmware to RC1 and it appears to be better.

 [[language]]
Firmware Electronics:	Duet WiFi 1.02 or later
Firmware Version:	1.21RC1 (2018-01-25)
WiFi Server Version:	1.20
Web Interface Version:	1.20

Someone asked me to upload my home files.

homeall

 [[language]]
; homeall.g
; called to home all axes
;
; generated by RepRapFirmware Configuration Tool on Wed Dec 27 2017 18:31:34 GMT+0800 (PHT)
G91                     ; relative positioning
G1 Z7 F800           ; lift Z relative to current position
M280 P3 S160 I1    ;Clear any alarm
;M401			; deploy probe
G1 S1 X-305 Y-305 F1800 ; move quickly to X or Y endstop and stop there (first pass)
G1 S1 X-305             ; home X axis
G1 S1 Y-305             ; home Y axis
G1 X5 Y5 F360000        ; go back a few mm
G1 S1 X-305 F360        ; move slowly to X axis endstop once more (second pass)
G1 S1 Y-305             ; then move slowly to Y axis endstop
G90                     ; absolute positioning
G1 X10 Y0 F360000        ; go to first bed probe point and home Z
G30                     ; home Z by probing the bed
;G1 Z0 F100;            ; uncomment this line to lift the nozzle after homing

homeZ

 [[language]]
; homez.g
; called to home the Z axis
;
; generated by RepRapFirmware Configuration Tool on Wed Dec 27 2017 18:31:34 GMT+0800 (PHT)
;M280 P7 S160 I1    ;Clear any alarm
G91              ; relative positioning
G1 Z7 F800           ; lift Z relative to current position
G90              ; absolute positioning
;G1 X10 Y0 F6000 ; go to first probe point
G30              ; home Z by probing the bed

garyd9 · 2 Feb 2018, 16:14

Here's an irony:

I'm going to be returning my BLTouch (to amazon.) When I first installed it, 5 probes in a row at the exact same place would differ by no more than about 0.03mm. That was tolerable. (Not great, but good enough to print with a .4mm nozzle.)

After using it for less than a week, 5 readings in a row at the exact same location differ by nearly 0.2mm. At that range, my nozzle would be crashing into my glass build plate or I'd be air printing.

Tried cleaning it, verified my mounting, verified my wiring, etc. I spent hours on google, but I'm quite certain my Duet board isn't impacted by a bug in Marlin. From what I've read, some people just have issues with the BLTouch… some have luck with a replacement, others don't.

Maybe I'll reconsider the mini IR sensor.... or maybe I'll just slide pieces of paper under my nozzles every couple of days.

pao_wikhan · 2 Feb 2018, 16:26

that is exactly my issue. now my offset is at 6mm. which is super weird.

pao_wikhan · 2 Feb 2018, 17:01

im not sure if getting an authentic BLTouch would make a difference, im new to autolevelling so im not really sure.
i tried the NPN probe but it wont work for me as im used to glass printing.

now im quite lost at it.

bartolomeus · 2 Feb 2018, 18:24

I have an original bltouch which is working fine. Here's my homez for reference:

 [[language]]
; homez.g
; called to home the Z axis
;
M561			;reset bed compensation
T0 			;select tool
G91 			;relative coordinates	
M280 P3 S160 I1		;release Z probe alarm
G1 Z5 F2000 		;lower bed
G4 P500 		;wait for the bed to lower
G90 			;absolute positioning
G1 X145 Y145 F3000	;move to center
M401			;deploy the probe
G30 			;calibrate Z-axis
M402			;Retract Probe

And the endstop part of config.g:

 [[language]]
; Endstops
M574 X2 Y1 S1                            ; Set active high endstops
M574 Z1 S2                               ; Set endstops controlled by probe
M307 H3 A-1 C-1 D-1 			 ; bltouch
M558 P5 X0 Y0 Z1 H3 F250 T3000		 ; bltouch
G31 X-25 Y20 Z2.8 P25			 ; bltouch offset
M557 X15:265 Y25:275 S80		 ; Define mesh grid

pao_wikhan · 2 Jun 2018, 17:11

okay..so i fixed the mean error. now this is my current, i placed a debug mode on the config.g as it is weird it stops at the same place all the time.
still i am able to home with 3 of 5 the probe not alarming.

 [[language]]
confg.g
 
M667 S1                                                                      ; Select CoreXY mode
M208 X0 Y0 Z0 S1                                                             ; Set axis minima
M208 X300 Y285 Z300 S0                                                       ; Set axis maxima
 
; Endstops
M574 Z0 S2                                                                   ; Set active low endstops (z end stop disabled)
M574 X1 Y1 S1                                                                ; Set active high endstops
M558 P5 X0 Y0 Z1 H7 F100 T3000              ;debug mode
G31 X25 Y0 Z3.31 P30                            ;debug mode
;M558 P5 X0 Y0 Z1 H10 F100 T4000                                             ; Set Z probe type to unmodulated, the axes for which it is used and the dive height + speeds  BLTOUCH
;G31 P5 X0 Y0 Z5                                                             ; Set Z probe trigger value, offset and trigger height BLTOUCH
M557 X0:300 Y0:285 S50                                                   ; Define mesh grid

 [[language]]
bed.g
 
M561 ; clear any bed transform
; Probe the bed at 4 points
G30 P0 X10 Y0 H0 Z-99999
G30 P1 X10 Y265 H0 Z-99999
G30 P2 X275 Y265 H0 Z-99999
G30 P3 X275 Y0 H0 Z-99999 
G30 P4 X145 Y135 H0 Z-99999 S

 [[language]]
; homeall.g
; called to home all axes
;
; generated by RepRapFirmware Configuration Tool on Wed Dec 27 2017 18:31:34 GMT+0800 (PHT)
G91                                                                            ; relative positioning
G1 Z7 F800                                                                     ; lift Z relative to current position
M280 P3 S160 I1                                                                ; Clear any alarm
G1 S1 X-305 Y-305 F1800                                                        ; move quickly to X or Y endstop and stop there (first pass)
G1 S1 X-305                                                                    ; home X axis
G1 S1 Y-305                                                                    ; home Y axis
G1 X5 Y5 F360000                                                               ; go back a few mm
G1 S1 X-305 F360                                                               ; move slowly to X axis endstop once more (second pass)
G1 S1 Y-305                                                                    ; then move slowly to Y axis endstop
G90                                                                            ; absolute positioning
G1 X10 Y0 F360000        ; go to first bed probe point and home Z
G30                     ; home Z by probing the bed

was able to have this deviation after placing the bed, then i tried to relevel the bed then i cannot get to mesh completely as it is stopping at the same point.

 [[language]]
RepRapFirmware height map file v2 generated at 2018-01-06 20:56, mean error 0.248, deviation 0.204
xmin,xmax,ymin,ymax,radius,xspacing,yspacing,xnum,ynum
10.00,290.00,0.00,270.00,-1.00,108.80,108.80,3,3
  0.029,  0.200,  0.093
  0.010,  0.435,  0.245
  0.110,  0.541,  0.572

pao_wikhan · 6 Feb 2018, 17:12

when it reached that spot on the bed the probe triggers an alarm..which is super weird.

pao_wikhan · 7 Feb 2018, 06:29

my bed is warped lightly on the middle, is that why i cant do a correct calibration?

pao_wikhan · 7 Feb 2018, 06:58

able to do a 9pt mesh compensation, is there a limit to the compensation?

pao_wikhan · 7 Feb 2018, 13:27

ended up doing a 4pt as the middle of the bed is stopping the probing.

dc42 · 7 Feb 2018, 23:17

Try increasing the Z dive height parameter, that's H in the M558 command.

pao_wikhan · 8 Feb 2018, 04:43

i'll try with a flat glass to see if it changes, as it might be detecting a super dent or something.
so far right now i think all is good with the 4pt.

pao_wikhan · 10 Feb 2018, 00:06

i noticed that when i hit print another on DWC it does not do the full cycle from homing to g29 S1, it just starts to print right away.
so what i do is after printing i hit the print button on gcode files to print another one.

	[[language]]
	2:59:53 PMG30 S-1
	Stopped at height 4.013 mm Z=4.01
	2:59:41 PMG1 Z10 F200
	2:59:15 PMG30 S-1
	Stopped at height 3.995 mm Z=4.00
	2:59:03 PMG1 Z10 F200
	2:58:01 PMG30 S-1
	Stopped at height 3.968 mm Z=3.97
	2:57:48 PMG1 Z10 F200
	2:56:52 PMG1 Z0
	2:56:38 PMG30 S-1
	Stopped at height 3.978 mm Z=3.98
	2:56:25 PMG1 Z10 F200
	2:56:17 PMG92 Z0
	2:55:36 PMG92 Z10
	2:55:27 PMG31 P100 X0 Y0 Z3.97;
	2:55:15 PMM558 P5 X0 Y0 Z1 H10 F100 T4000
	2:54:51 PMG1 Z0
	2:54:42 PMG28 Z
	2:54:31 PMG1 X145 Y135 F2200
	2:53:58 PMConnection established!

	[[language]]
	G29
	9 points probed, mean error 8.429, deviation 0.212
	Height map saved to file heightmap.csv

	[[language]]
	RepRapFirmware height map file v2 generated at 2018-01-02 15:02, mean error 8.429, deviation 0.212
	xmin,xmax,ymin,ymax,radius,xspacing,yspacing,xnum,ynum
	10.00,290.00,0.00,270.00,-1.00,108.80,108.80,3,3
	8.383, 8.271, 8.016
	8.469, 8.403, 8.299
	8.609, 8.731, 8.682

	[[language]]
	; Endstops
	M574 Z0 S2 ; Set active low endstops
	M574 X1 Y1 S1 ; Set active high endstops
	M558 P5 X0 Y0 Z1 H10 F100 T4000
	G31 P100 X0 Y0 Z4.7
	M557 X10:290 Y0:270 S108.8 ; Define mesh grid

	[[language]]
	Number of probe points: 9

	Probe area: 473.5 cm²

	Maximum deviations: 7.699 / 8.365 mm

	Mean error: 8.077 mm

	RMS error: 0.198 mm

	[[language]]
	Firmware Electronics: Duet WiFi 1.02 or later
	Firmware Version: 1.21RC1 (2018-01-25)
	WiFi Server Version: 1.20
	Web Interface Version: 1.20

	[[language]]
	; homeall.g
	; called to home all axes
	;
	; generated by RepRapFirmware Configuration Tool on Wed Dec 27 2017 18:31:34 GMT+0800 (PHT)
	G91 ; relative positioning
	G1 Z7 F800 ; lift Z relative to current position
	M280 P3 S160 I1 ;Clear any alarm
	;M401 ; deploy probe
	G1 S1 X-305 Y-305 F1800 ; move quickly to X or Y endstop and stop there (first pass)
	G1 S1 X-305 ; home X axis
	G1 S1 Y-305 ; home Y axis
	G1 X5 Y5 F360000 ; go back a few mm
	G1 S1 X-305 F360 ; move slowly to X axis endstop once more (second pass)
	G1 S1 Y-305 ; then move slowly to Y axis endstop
	G90 ; absolute positioning
	G1 X10 Y0 F360000 ; go to first bed probe point and home Z
	G30 ; home Z by probing the bed
	;G1 Z0 F100; ; uncomment this line to lift the nozzle after homing

	[[language]]
	; homez.g
	; called to home the Z axis
	;
	; generated by RepRapFirmware Configuration Tool on Wed Dec 27 2017 18:31:34 GMT+0800 (PHT)
	;M280 P7 S160 I1 ;Clear any alarm
	G91 ; relative positioning
	G1 Z7 F800 ; lift Z relative to current position
	G90 ; absolute positioning
	;G1 X10 Y0 F6000 ; go to first probe point
	G30 ; home Z by probing the bed

	[[language]]
	; Endstops
	M574 X2 Y1 S1 ; Set active high endstops
	M574 Z1 S2 ; Set endstops controlled by probe
	M307 H3 A-1 C-1 D-1 ; bltouch
	M558 P5 X0 Y0 Z1 H3 F250 T3000 ; bltouch
	G31 X-25 Y20 Z2.8 P25 ; bltouch offset
	M557 X15:265 Y25:275 S80 ; Define mesh grid

	[[language]]
	confg.g

	M667 S1 ; Select CoreXY mode
	M208 X0 Y0 Z0 S1 ; Set axis minima
	M208 X300 Y285 Z300 S0 ; Set axis maxima

	; Endstops
	M574 Z0 S2 ; Set active low endstops (z end stop disabled)
	M574 X1 Y1 S1 ; Set active high endstops
	M558 P5 X0 Y0 Z1 H7 F100 T3000 ;debug mode
	G31 X25 Y0 Z3.31 P30 ;debug mode
	;M558 P5 X0 Y0 Z1 H10 F100 T4000 ; Set Z probe type to unmodulated, the axes for which it is used and the dive height + speeds BLTOUCH
	;G31 P5 X0 Y0 Z5 ; Set Z probe trigger value, offset and trigger height BLTOUCH
	M557 X0:300 Y0:285 S50 ; Define mesh grid

	[[language]]
	bed.g

	M561 ; clear any bed transform
	; Probe the bed at 4 points
	G30 P0 X10 Y0 H0 Z-99999
	G30 P1 X10 Y265 H0 Z-99999
	G30 P2 X275 Y265 H0 Z-99999
	G30 P3 X275 Y0 H0 Z-99999
	G30 P4 X145 Y135 H0 Z-99999 S