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Over-extrusion on corners

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  • undefined
    BigPrinter
    last edited by 20 Apr 2018, 04:41

    Im using the duet3d wifi with reprap marlin gcode flavor in cura and im getting over-extrusion on my corners/curves any help would be greatly appreciated.

    undefined 1 Reply Last reply 20 Apr 2018, 04:59 Reply Quote 0
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      BigPrinter @BigPrinter
      last edited by 20 Apr 2018, 04:59

      think it might be an issue with duet using relative extrusion where as cura is giving absolute

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        Phaedrux Moderator
        last edited by 20 Apr 2018, 06:17

        You can set cura to use relative extrusion. It's a hidden setting by default, but it's in there if you search.

        However, over extrusion on corners is probably more related to speed. Likely jerk.

        Are you using custom jerk and acceleration settings in Cura?
        What are your speed settings in config.g?

        Z-Bot CoreXY Build | Thingiverse Profile

        undefined 1 Reply Last reply 20 Apr 2018, 07:09 Reply Quote 0
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          BigPrinter
          last edited by 20 Apr 2018, 06:56

          Added M82 (set to absolute) to the start code for cura and it has fixed it.

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            BigPrinter @Phaedrux
            last edited by 20 Apr 2018, 07:09

            @phaedrux
            i am using a cnc router as a large 3dprinter and i have 2 steppers in the x axis and so im using the other extruder driver to run the other x stepper. Still need to play around with the acceleration as the table jerks around alot on short passes.

            M566 X0 Y0 Z12 E120:0 ; Set maximum instantaneous speed changes (mm/min)
            M203 X30000 Y30000 Z960 E1200:30000 ; Set maximum speeds (mm/min)
            M201 X100 Y100 Z100 E100:100 ; Set accelerations (mm/s^2)

            Got it printing for the first time today so now i just need to make fine calibrations.

            1_1524208124823_20180419_123724.jpg 0_1524208124821_20180420_162611.jpg

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              Phaedrux Moderator
              last edited by 20 Apr 2018, 18:30

              Is that right that your X and Y jerk speeds are 0? That would lead to a complete stop and pause to change directions I think. That would be the cause of the over extrusion on corners.

              Try a low value like 1 or 0.5 and see if that helps.

              Also try increasing your extruder jerk and accelerations, say 600 jerk and 10000 accel.

              That's a cool printer by the way. Definitely large format! How much Z height can you get on that?

              Z-Bot CoreXY Build | Thingiverse Profile

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                BigPrinter
                last edited by BigPrinter 23 Apr 2018, 06:57

                it has 150mm clearance.
                the latest version of creo gives the ability to change to relative values for the extruder.

                iv now run into different problems. found the extruder was getting much hotter than the target temperature. so i attempted to re-calibrate the thermistor with no luck. when turning on the heater to 180 it would shoot way past 180 and error out. Have ordered some better quality temp sensors and hopefully this will solve my celebration problem.

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                  Phaedrux Moderator
                  last edited by 23 Apr 2018, 15:43

                  Have you run a PID tuning cycle on the heater yet?

                  https://duet3d.dozuki.com/Wiki/Tuning_the_heater_temperature_control

                  Z-Bot CoreXY Build | Thingiverse Profile

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                    BigPrinter
                    last edited by 24 Apr 2018, 06:13

                    thanks thats fixed that problem did the auto tuning

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                      Phaedrux Moderator
                      last edited by 24 Apr 2018, 14:47

                      Have the corners improved?

                      Z-Bot CoreXY Build | Thingiverse Profile

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                        BigPrinter
                        last edited by 25 Apr 2018, 23:00

                        Big improimprovement origanaly it was sewing out now there a little bit of overshoot?

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                          BigPrinter
                          last edited by 25 Apr 2018, 23:04

                          0_1524697455284_20180424_152716.jpg

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                          • undefined
                            Phaedrux Moderator
                            last edited by 26 Apr 2018, 00:43

                            It looks like it's over extruding. You can test by reducing your extruder 100% in the DWC during a print.

                            What is your extruder configuration?

                            It might help to go through a tuning guide, such as...

                            http://reprap.org/wiki/Triffid_Hunter's_Calibration_Guide

                            That will get your hardware parameters into accurate software settings.

                            Z-Bot CoreXY Build | Thingiverse Profile

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                              BigPrinter
                              last edited by 30 May 2018, 02:38

                              So back to this problem i have sorted out the extrusion rate so that its not over-extruding on long lines. But when it comes to doing ziz-zag infill or where the machine slows for corners i get over-extrusion as seen in previews post. I believe this is where the extruder rate is not slowing to match the speed of the print head as it Accelerates/decelerates at the end of straight travel. This is particularly bad for short zig-zag infill as the head never gets to full speed but the excess is still noticeable at the start and end of longer travels. So does the firm where compensate for this? Can the extruder velocity be proportional to the head instanious velocity or does it assume a very high rate of acceleration which makes this unnecessary in most physical designs and is only a problem in our build because we are starting with a very heavy cnc router. Hoping to hear that the compensation is built in and we just haven't enabled it or tuned it.

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                                BigPrinter
                                last edited by 30 May 2018, 02:38

                                0_1527647962740_20180530_122633 (1).jpg 0_1527647971357_20180530_121144.jpg

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                                  BigPrinter
                                  last edited by 30 May 2018, 02:43

                                  0_1527648216363_20180530_121130.jpg 0_1527648221286_20180530_121148.jpg

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                                    Phaedrux Moderator
                                    last edited by 30 May 2018, 03:31

                                    I think you can compensate for this over extrusion somewhat with pressure advance.

                                    https://duet3d.dozuki.com/Wiki/Pressure_advance

                                    There is the relevant documentation.

                                    Basically it will try to take into account the elasticity of the molten filament and adjust the extrusion feed rate dynamically. It may take some tuning but I think this is exactly what you want.

                                    Z-Bot CoreXY Build | Thingiverse Profile

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                                      BigPrinter
                                      last edited by 31 May 2018, 00:58

                                      Will give it a go as I respect your knowledge, though we had assumed this was not a major contributor to the problem because we are not using a bowden cable, and the e-3d head we are using has a relatively short distance between the drive wheel and the hot end. Will let you know what we discover.

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                                        Phaedrux Moderator
                                        last edited by Phaedrux 31 May 2018, 01:03

                                        For a direct drive extruder like the Titan Aero like I see in your picture can still benefit from pressure advance. A value of 0.05 works well for me with PLA.

                                        Your prints are starting to look pretty good.

                                        Z-Bot CoreXY Build | Thingiverse Profile

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