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    Recommendation for Insul. Crimp Terminals Crimping Tool?

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    Duet Hardware and wiring
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    • deckingmanundefined
      deckingman @wilriker
      last edited by

      @wilriker said in Recommendation for Insul. Cable Lug Crimping Tool?:

      Not sure how the correct name for this is in English (can anyone please tell me, because all translation engines give me totally different results 😠) but what I mean are these guys:

      Those are called "Ring Terminals". For future ref, this might help http://thetada.com/wire-terminals-types

      Ian
      https://somei3deas.wordpress.com/
      https://www.youtube.com/@deckingman

      wilrikerundefined 1 Reply Last reply Reply Quote 1
      • dc42undefined
        dc42 administrators
        last edited by

        I have a crimp tool from Maplin (now defunct) similar to https://www.rapidonline.com/anvil-av-crmpa-ratchet-action-crimp-tool-for-insulated-terminals-85-0212.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

        1 Reply Last reply Reply Quote 0
        • wilrikerundefined
          wilriker @deckingman
          last edited by wilriker

          @deckingman Thanks Ian. 🙂

          I hereby also name you the English Translation Helper of the forum. 😁 After helping someone (I think it was @JoergS5) a few days ago with the you/one/someone thing, now helping me here. 👍

          Am I right in thinking that the category of these parts is then called just terminals? I mean like ring and spade and fork terminals. Or would I then rather refer to wire terminals?

          @dc42 Thanks. This is the same type I had bad luck with but mine was an exceptionally cheap one so that might already make a lot of difference.

          Manuel
          Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
          with probably always latest firmware/DWC (incl. betas or self-compiled)
          My Tool Collection

          deckingmanundefined 1 Reply Last reply Reply Quote 0
          • deckingmanundefined
            deckingman @wilriker
            last edited by

            @wilriker said in Recommendation for Insul. Cable Lug Crimping Tool?:

            @deckingman Thanks Ian. 🙂

            Am I right in thinking that the category of these parts is then called just terminals? I mean like ring and spade and fork terminals. Or would I then rather refer to wire terminals?

            "Crimp terminals" would probably be the best all encompassing name for them.

            Ian
            https://somei3deas.wordpress.com/
            https://www.youtube.com/@deckingman

            wilrikerundefined 1 Reply Last reply Reply Quote 0
            • wilrikerundefined
              wilriker @deckingman
              last edited by

              @deckingman OK. And I guess I could then also specify it just a tiny bit clearer in saying "insulated crimp terminals", right? Because the insulated and non-insulated need different tools.

              Manuel
              Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
              with probably always latest firmware/DWC (incl. betas or self-compiled)
              My Tool Collection

              deckingmanundefined 1 Reply Last reply Reply Quote 0
              • deckingmanundefined
                deckingman @wilriker
                last edited by

                @wilriker said in Recommendation for Insul. Crimp Terminals Crimping Tool?:

                @deckingman OK. And I guess I could then also specify it just a tiny bit clearer in saying "insulated crimp terminals", right? Because the insulated and non-insulated need different tools.

                Yes that would be better.

                Ian
                https://somei3deas.wordpress.com/
                https://www.youtube.com/@deckingman

                1 Reply Last reply Reply Quote 0
                • Mautundefined
                  Maut
                  last edited by

                  I'm using this one:
                  https://www.amazon.com/Titan-Tools-11477-Ratcheting-Terminal/dp/B0069TRKJ0

                  1 Reply Last reply Reply Quote 0
                  • hayseed_byteundefined
                    hayseed_byte
                    last edited by

                    For regular ring/fork terminals, I use Klien Crimpers. My dad bought the ones I use in the early 90's when he was a maintenance technician and now I use them as a maintenance technician. They last forever, create strong crimps and are simple to use. I've never seen anyone use the ratcheting ones for regular crimp terminals.

                    https://wildbot.me/wildbot
                    Gcode Definitions for VSCode extension: https://github.com/hayseedbyte/rrf-gcode-definitions

                    wilrikerundefined 1 Reply Last reply Reply Quote 0
                    • sigxcpuundefined
                      sigxcpu
                      last edited by

                      I got this https://www.banggood.com/Paron-JX-D5301-Multifunctional-Ratchet-Crimping-Tool-Wire-Strippers-Terminals-Pliers-Kit-p-1175325.html?rmmds=myorder&cur_warehouse=CN.

                      Tested the Molex KK for Duet only, but other dies look fine, too.

                      1 Reply Last reply Reply Quote 0
                      • crynoolundefined
                        crynool
                        last edited by

                        Over the last couple of weeks, I bought a lot (and I mean a lot) of Crimping Tools from Amazon for testing purposes for all kind of Crimp Terminals.
                        I kept some, sent others back, most between 15 and 50 USD.

                        Some are good (the manual ones, give you good control over the crimp), others are really bad

                        0_1532899113322_crimper.JPG

                        JoergS5undefined 1 Reply Last reply Reply Quote 0
                        • JoergS5undefined
                          JoergS5 @crynool
                          last edited by

                          @crynool I thought the isolated crimps and the tool which crimps in one step is the best solution. But yesterday the main voltage connection to Duet slipped out. I had unhappy results with crimping yellow connector to solarcable before also.

                          So I will use a manual tool for unisolated crimps in the future with the 2-step procedure, protecting the crimp after I am sure the connection is secure.

                          I bought the PA-09 and PA-20, they seem to be very good.

                          crynoolundefined 1 Reply Last reply Reply Quote 0
                          • crynoolundefined
                            crynool @JoergS5
                            last edited by

                            @joergs5
                            Yup, they are, have them both as well as another one, same company. Missed the Return Window. 😉

                            The yellow in the middle squeezed the wire and damaged the insulation ... nothing shrink tube cannot fix, but ...

                            JoergS5undefined 1 Reply Last reply Reply Quote 0
                            • JoergS5undefined
                              JoergS5 @crynool
                              last edited by

                              @crynool funny, the crimp tool which failed so dangerously is also yellow. So it's proven that yellow crimp tools don't work 😉

                              0_1532901640921_crimptool.jpg

                              1 Reply Last reply Reply Quote 0
                              • autschundefined
                                autsch
                                last edited by autsch

                                The best for the price (a have it in orange and blue):
                                alt text
                                https://de.aliexpress.com/item/Crimpen-zangen-HS-03BC-8-backe-f-r-stecker-rohr-insuated-nicht-isolierende-crimpen-kappe-koaxialkabel/32893154249.html?spm=a2g0s.13010208.99999999.276.24853c00aaDUdm
                                I have the 190mm and 230mm Version.

                                1 Reply Last reply Reply Quote 0
                                • wilrikerundefined
                                  wilriker @hayseed_byte
                                  last edited by

                                  @hayseed_byte These Klein Crimpers look basically like the beefy manual tool I was hoping to find. Will have to see if I can get them at a reasonable price here in Germany, though.

                                  From someone whose opinion I trust very much I also got a recommendation for ratcheting tool BGS 1412.

                                  Manuel
                                  Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
                                  with probably always latest firmware/DWC (incl. betas or self-compiled)
                                  My Tool Collection

                                  autschundefined 1 Reply Last reply Reply Quote 0
                                  • autschundefined
                                    autsch @wilriker
                                    last edited by autsch

                                    @wilriker why buy in germany, when they are manufactured in China?
                                    It looks like you only want to talk about crimping 😉
                                    Here my recomendation Nr 2, price made in germany:
                                    https://www.bauhaus.info/crimpzangen/knipex-crimp-hebelzange/p/11025709

                                    wilrikerundefined 1 Reply Last reply Reply Quote 0
                                    • wilrikerundefined
                                      wilriker @autsch
                                      last edited by

                                      @autsch If I would by a ratcheting crimper from Knipex I would prefer the PreciForce one. Only half the price but probably equally good.

                                      Also I do buy from China if I can get the same product - but neither Knipex nor Klein produce in China. And I am tired of cheap tools that don't work, especially if I work with mains voltage. I rarely do but then I don't want to worry about live wires falling out of crimps (as I had with a cheap one already).

                                      But I am still collecting recommendations and will decide a little later.

                                      Manuel
                                      Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
                                      with probably always latest firmware/DWC (incl. betas or self-compiled)
                                      My Tool Collection

                                      hayseed_byteundefined autschundefined 2 Replies Last reply Reply Quote 0
                                      • hayseed_byteundefined
                                        hayseed_byte @wilriker
                                        last edited by

                                        @wilriker said in Recommendation for Insul. Crimp Terminals Crimping Tool?:

                                        Also I do buy from China if I can get the same product - but neither Knipex nor Klein produce in China. And I am tired of cheap tools that don't work, especially if I work with mains voltage.

                                        Heh, even though they say they're not insulated because they don't have the rubber coating on the shaft, my Klein 6-in-1 has saved my life more than once. The one I use at work has a pretty gnarly burned spot on the shaft.

                                        Knipex makes good stuff, too. Germany made is usually better than USA Made, I gotta admit. Been eyeing some Knipex dykes lately, myself.

                                        https://wildbot.me/wildbot
                                        Gcode Definitions for VSCode extension: https://github.com/hayseedbyte/rrf-gcode-definitions

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                                        • autschundefined
                                          autsch @wilriker
                                          last edited by

                                          @wilriker, if you have to crimp thousands of connectors, how I had in RocknRoll and Soundstudio business, Knipex is worth the money.
                                          How many connectors do you have to crimp a day?

                                          wilrikerundefined 1 Reply Last reply Reply Quote 0
                                          • wilrikerundefined
                                            wilriker @autsch
                                            last edited by

                                            @autsch Actually, I rarely have to crimp wire terminals at all. Therefore an expensive ratcheting tool like the PreciForce or comparable tools from Wiha and others are far down the list because they would be overkill for my usage.
                                            But a cheap tool that doesn't do the job right is no option for me either because when I have to do it I want to have it done right first try.

                                            In the first post I already referenced the Knipex 97 22 240 as a tool that is good quality (I think) at an affordable price. Not much more expensive (at the moment) and recommended by someone outside this forum that I trust is the BGS 1412 but I do prefer manual tools because they usually are lighter, cheaper (compared to equal quality ratcheting tool) and give me more control.

                                            What I don't like about the above manual Knipex tool is that it has a lot of functionality that I do not need like wire stripping and cutting (I already have good tools for these tasks) and I rather like the "do one thing and do it good" approach. That's where the Klein tool would be more appropriate or something like a Snap On 29CF (which is hard to get in Germany as it seems to me).
                                            I have also seen someone using Knipex 97 71 180 to crimp insulated wire terminals but that feels wrong to me.

                                            And since I also trust this community here I was asking about recommendations. In the end I will select from all recommendations the tool that feels right for me.

                                            Manuel
                                            Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
                                            with probably always latest firmware/DWC (incl. betas or self-compiled)
                                            My Tool Collection

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